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Bypass/Filter Feeders

Bypass/Filter Feeders. Introduction. Sales Training 2017. Overview. Sales Training. Receiving & Inspection. Installation & Operation. Maintenance. Troubleshooting. Contact Information. Introduction. GTP Manufactures: Industrial Glycol Feed Packages Residential Glycol Feed Packages

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Bypass/Filter Feeders

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  1. Bypass/Filter Feeders Introduction Sales Training 2017 Overview Sales Training Receiving & Inspection Installation & Operation Maintenance Troubleshooting Contact Information

  2. Introduction GTP Manufactures: • Industrial Glycol Feed Packages • Residential Glycol Feed Packages • Bypass/Filter Feeders • Corrosion Coupon Racks • Chemical Mixers • Separators & Separator Systems • Poly-Cubes & Pump/Control Stations • GTPConnect™ • Double Wall Tanks • Batch/Mix Poly Tanks & Tank Stands • Custom Build Systems. General Treatment Products, Inc. is built on the ideal of providing excellent service and products to our customers while perusing and developing the industries newest products. Keeping “our pulse” on the industry and working closely with each other and our customers is instrumental to current product improvement and the development of future products. These ideals, empowered in our team, serves as the cornerstone to our success. Also ask about our distribution products such as, Walchem Metering Pumps and Controls, SeaMetrics Flow Meters and Controls, Iwaki Mag Drive Pumps, ARO transfer pumps, Flowline Level Sensors and Controls, KoFlo Static Mixers, ASCO Solenoid Valves and much more...

  3. Overview General Treatment Products, Inc. Bypass / Filter Feeders are a convenient and safe way of introducing treatment chemicals, like corrosion & scale inhibitors, into hot or chilled water circulating loops. "GTP" Bypass / Filter Feeders in flat or dome bottom models, 1 to 10 gallons, easy "add-in-field" pleated filter capability, optional quick closure or high pressure versions, a tough oil based enamel paint and the best warranty on the market, makes our feeder the choice of industry professionals. Features: • 1, 2, 5 & 10 Gallon • Flat or Dome Bottom Models • Rated 300PSI @ 200F • Filter Ready Design • Air Release Valve • Tough Oil Based Enamel Paint • Laminated Pressure Vessel Warning Label • Two Year Warranty Options: • "QC" Quick Closure 200P @ 200F • "HP" High Pressure (fill valve and funnel) • Pleated or Sock Filter Assemblies • Epoxy Coating & Sight Level Indicators • Valve Packages & Pressure Gauges • "OEM" Versions Available

  4. Sales Training Getting started, Information you will need to know to sell and quote: (or see on-line form located on product page for more information) Need to know: • Size (Gallons of Chemical Addition) • Style (Opening or Addition Preference) • System Temperature • System Pressure • Options (IE: pleated or sock filters, valve packages, sight level or flow, fill funnels, etc. see pricing for details) Or Manufacturer and Model we are bidding against.

  5. Sales Training Model Number: FB 5/QC-PF20-VPFB Once we have the needed information, let’s work on a model number. Base Model: • FB = Flat Bottom • DB = Dome Bottom Size (Gallons): • 1 Gallon • 2 Gallon • 5 Gallon • 10 Gallons • 15 Gallons * Custom sizes are available upon request.

  6. Sales Training Model Number: FB 5/QC-PF20-VPFB Fill Style: • Standard (Bolted Closure) has no nomenclature (Rated: 300PSI @ 200F) comes standard with air release valve built in to seal plate. • “QC” or Quick Closure is a quarter turn cap, neck ring and chemical resistant seal plate. Rated 200PSI @ 200F but does not come with air release valve. • “HP” or High Pressure Fill Funnel and Valve. Rated 300PSI @ 200F and fill valve will operate as air release valve.

  7. Sales Training Model Number: FB 5/QC-PF20-VPFB Options: • PF20 = 20 Micron Pleated Filter and Hanger Assembly • SF25 = 25 Micron Sock Filter and Hanger Assembly • VPFB = Valve Package Flat Bottom Feeders • VPDB = Valve Package Dome Bottom Feeders • EFFB = Easy Fit Hose Kit Flat Bottom Valve Package • EFDB = Easy Fit Hose Kit Dome Bottom Valve Package • FLxx = Fill Funnels, Steel, 6” and 10” Versions • FQCxx = Fill Funnels for “QC” Closure Feeders • AR = Optional Air Release • PG300 = 300PSI Pressure Gauge • S125 & S300 = 125PSI & 300PSI Sight Level Indicators • EPC = Epoxy Coating of Feeder and Lid Assembly • TABS = Floor Mounting Tabs Welded to Feeder Body of Flat Bottom Feeders Only • STRPxx = Wall Mount Straps and Strut

  8. Receiving & Inspection Upon receipt of order, inspect package thoroughly. In the event there was damage incurred in transit you must notify the freight company within 3-5 days of receipt of order. Once system is inspected for damage and received in good condition, and store indoors in safe place until installing. Damaged incurred before installation is not covered under warranty. “HP” Style Feeder “QC Style Feeders Standard Bolted Closure Dome Bottom Feeder

  9. Installation & Operation Before you get started… All fasteners and fitting should be properly inspected and secured before operation as they may be loosened in transit Personnel safety practices should apply at all times Safety glasses or face shields and gloves should be worn Do not service glycol feed package with out disconnecting power Close isolation valve and release pressure before servicing any components on the system All liquids in system should be drained before servicing Glycol feed package should be installed by qualified personnel.

  10. Installation & Operation Although there is no power requirements, bypass/filter & bromine feeders should not be exposed to direct elements. In the case there is no dry location that is convenient to install the bypass/filter feeder. A shelter, awning or shed should to be installed to extend product life. Once location is decided on, feeder needs to be securely mounted. Be sure that flat bottom feeders are strapped to secure surface and dome bottom feeders (with legs included) are secured with local building codes. In accordance, outlet piping should be supported within 12 inches of feeder. System vibrations should be minimal.

  11. Installation & Operation CONNECTING TO THE SYSTEM Feeder bypass flow rate (In GPM) shall not exceed volume of feeder (In Gallons). Flow rates in excess of feeder volume, (one gallon feeder flow rate should be 1GPM) dramatically reduces feeder and filter life. Flow control valves should be installed on discharge side of feeder. All GTP feeder pressure and temperature limitations are designated on product label. Be sure the feeder meets or exceeds your systems requirements. GTP suggests the installation of air release valve, if not already supplied.

  12. Installation & Operation (Standard feeders and Pleated Filter Feeders) “FB” Flat bottom feeders come standard with 2 fittings. Lower side fitting is the inlet and the upper neck fitting is the discharge. “DB” Dome bottom feeders come standard with 3 fittings. Lower side fitting is the inlet, upper neck fittings are the discharge and the bottom dome fitting is for the drain.

  13. Pacific Sensor Inc. 11303 Slater Ave. Fountain Valley, CA 92708 Phone 714-435-0424 Fax 714-435-1344 Installation & Operation (Standard feeders and Pleated Filter Feeders) “FB” Flat bottom feeders come standard with 2 fittings. Lower side fitting is the inlet and the upper neck fitting is the discharge. “DB” Dome bottom feeders come standard with 3 fittings. Lower side fitting is the inlet, upper neck fittings are the discharge and the bottom dome fitting is for the drain.

  14. Installation & Operation (Sock Filter Feeders) “FB” Flat bottom feeders come standard with 2 fittings. Lower side fitting is the outlet and the upper neck fitting is the inlet.“DB” Dome bottom feeders come standard with 3 fittings. Lower side fitting is the outlet, upper neck fittings are the inlet and the bottom dome fitting is for the drain.

  15. Installation & Operation 1/4” Air Release Valve LID REMOVAL/INSTALLATION (Standard Victaulic or Bolted Closure) • Close feeder isolation valves • Open pressure relief valve in lid • Loosen bolts and remove bolts (15/16” wrench) • Loosen and remove half couplings • Loosen and remove gasket/end cap. • Remove Filter (if any) and fill feeder. • When reassembling, it is easiest to put gasket on end cap before placing on neck of feeder. • Add half couplings, align with groove on neck and pinch together by hand. Be sure not to pinch gasket in coupling as tightened. • Add bolts and tighten till snug. Close pressure relief valve and slowly open isolation valves. Victaulic Caps will rise and seat, once pressure is applied. • Return valves to normal operating position. Seal Plate Half Couplings Seal Gasket

  16. Installation & Operation Retainer Screw LID REMOVAL/INSTALLATION (“QC” Quick Closure) • Close feeder isolation valves • Inspect O-ring for wear and proper alignment in pressure plate groove. • Tighten lid screw through lid and in to back of pressure plate. • Fit lid and three prong tabs to neck ring grooves. • Press lid down and turn until tight. Note: If lid does not fit, contact factory for assistance. Cap O-Ring Seal Plate

  17. Installation & Operation Fill Funnel HP FILL/INSTALLATION (Fill Funnel and Valve) • Close feeder isolation valves • Install ¾” discharge tee and ¾” short nipple in to feeder top connection. • Install ¾” fill isolation valve and ¾” long nipple to discharge tee. • Install fill funnel and ¾” short nipple to valve. Fill Valve Outlet Tee

  18. Installation & Operation PLEATED FILTER INSTALLATION / INSPECTION • Isolate feeder and release internal pressure with drain valve or other. When it is safe, remove lid assembly and remove pleated filter assembly. Disassemble pleated filter assembly and inspect for damage and rinse filter. • Align filter and Viton gasket with handle assembly. • Place stainless steel hex bolt down handle assembly and through filter. • Install keep nut and filter holder through bottom or filter. • Screw long keep nut assembly to and of hex bolt. Keep handle, filter and nut assembly aligned as you tighten. • Place filter assembly through neck opening in feeder and reinstall lid.

  19. Installation & Operation SOCK FILTER INSTALLATION / INSPECTION • Isolate feeder and release internal pressure with drain valve or other. When it is safe, remove lid assembly and remove pleated filter assembly. Disassemble sock filter assembly and inspect for damage and rinse filter. • Collapse sock filter and insert through handle assembly until Ring is just above retaining washer.. • While still collapsed, insert sock filter into perforated basket assembly. • Reinsert sock filter assembly into feeder opening. • Reinstall feeder closure and resume flow. Flow will expand filter sock to perforated basket.

  20. Maintenance ROUTINE MAINTENANCE Routine maintenance in this section is referred to as checking a feeder once a month until a maintenance schedule can be determined, filter models may need frequent cleaning on start-up of new closed loop systems. All fasteners should be check for proper operations. Maintenance and care will depend upon the usage and environment in which the feeder is subject to.

  21. Trouble Shooting If you are having problems, contact us atrepairs@gtpcompany.com, or you can call us at the number on the front of the instruction manual.

  22. Contact Us Mailing Address: General Treatment Products P.O. Box 8697 Brea, CA 92822-5697 Shipping Address: General Treatment Products 113 Viking Ave. Brea, CA 92821 Phone: 714) 257-9165 FAX: 714) 257-9215 Internet:http://www.gtpcompany.com E-Mail:customerservice@gtpcompany.com

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