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Customer Service Support Division Training Department 5 March 2013

PROACE Wiring Diagrams. Customer Service Support Division Training Department 5 March 2013. PSA Wiring Diagrams. They are known, so no need for details . System Diagram 1/2. Fuse Number. Wire Number. Connector Pin Number. Splice Point. Connector Color. Component Function Icon.

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Customer Service Support Division Training Department 5 March 2013

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  1. PROACE Wiring Diagrams Customer Service Support Division Training Department 5 March 2013

  2. PSA Wiring Diagrams • They are known, so no need for details 

  3. System Diagram 1/2 Fuse Number Wire Number Connector Pin Number Splice Point Connector Color Component Function Icon Number of pins for connector MPX Wire

  4. System Diagram 2/2 MPX Wire “Married” Wires Breakout to other function Equipotential bonding Ground Point (Terminal) Component Number Function Number Ground Point

  5. System Diagram • Definitions • Married Wires: multiple wires joined in a pin or eyelet • Equipotential Bond: Position where voltages are equal • Ground Point terminal: Multiple wires bolted to the vehicle body by eyelets • Splice points : multiple wires joined by welding or crimping • Breakout: partial presentation of another function (identified by dotted lines).

  6. Loom Diagram Wire to Wire Connector (Partial) Wire Direction in Loom Loom Identification

  7. Loom Diagram Connector Color Number of pins for connector Wire to Wire Connector Number Splice Point Wire Color Married Wires

  8. Wiring Routing Number of pins for connector Connector Color Wire to Wire Connector Number Wire to Wire Connector Splice Point Zoom Wiring Loom Number

  9. Wiring Routing (Zoom) Wire to Wire Connector Zoom Number Number of pins for connector Connector Color Wire to Wire Connector Number Wiring Loom Number Splice Point

  10. Synoptic Diagram Sensors ( Input side) Actuators

  11. Connector Diagram Connector color and number of pins Component number Loom identification number Connector Pin number Wire number Destination Component Number

  12. Numbering Scheme

  13. Numbering Scheme

  14. Numbering Scheme

  15. Numbering Scheme

  16. Wire Details • Color markers

  17. Wire Details

  18. Wire Details

  19. Component Details • Eg: Glow plug controller (No: 1158) • System diagram image • Wiring loom diagram image • Location diagram Function number Component number

  20. Component Details • Numbering exceptions • Some components are attached to multiple functions • 0004  : instrument cluster, • BB00 : battery, • C001 : DLC3, • BSR : boîtier de servitude remorque (Towing Hitch) • BSI : boîtier de servitude intelligent (Main Body) • ….

  21. Wire Details • Numbering: 1187 • Not all wires resolve to a function • Wire relating to ACC & IG/On will have numbers: CC__ • Multiplex wires will start: 90__ • Ground wires: M___ Function number Wire number Wire 1376 is attached to an injection function

  22. Wire Details • Ground wire: M C 10 • Splice points: E M 10 • Equipotential bond: BB 12 Ground (Masse) Number Body (Caisse) Splice point (Epissure) Number Ground (Masse) Battery bond Number

  23. Wire Details • Wire-to-Wire connections: IC 60 Wire-to-Wire (Interconnection) Number Wire color change Wire number change

  24. Wire Details • Wire loom numbering: 50 / PB Loom number Location

  25. Wire Details • Wire loom identification

  26. Location Diagrams • Ground Points 1/2

  27. Location Diagrams • Ground Points 2/2

  28. Location Diagrams • Wire-to-Wire Connectors 1/2

  29. Location Diagrams • Wire-to-Wire Connectors 2/2

  30. Location Diagrams • ECU Locations

  31. Fuse box internal layout BSI 1/2

  32. Internal ECU configuration BSI 2/2

  33. PROACE Wiring Diagrams Customer Service Support Division Training Department 5 March 2013

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