240 likes | 368 Views
HAACP INSPECTION MODELS PROJECT OVERVIEW. HIMP Components. In-plant In-distribution. Why Are We Changing?. Put more effort into food safety in-plant zero tolerance HACCP verification collecting micro samples Put more emphasis on In-Distribution in storage in transport retail.
E N D
HIMP Components • In-plant • In-distribution
Why Are We Changing? • Put more effort into food safety in-plant • zero tolerance • HACCP verification • collecting micro samples • Put more emphasis on In-Distribution • in storage • in transport • retail
SOME THINGS WON’T CHANGE • SSOPs • Salmonella testing • Giblet AQL
HOW HIMP HAPPENS • Plants Volunteer • Baseline Phase • Selection Process • Training Sessions • HACCP-PCP Developed • Transition Phase
NEW MODELS DESIGNED FOR IN-PLANT INSPECTION --VOLUNTARY PROGRAM • Young chickens - volunteer plants • Young turkeys - volunteer plants • Market hogs - volunteer plants • Fat Cattle
BASELINE PHASE • Research Triangle Institute (RTI) • collected organoleptic data - dispositionsfor 5 weeks • micro data for 6 weeks • Salmonella and generic E. coli • post chill
SELECTION PROCESS Staffing Configuration - First Shift • 1 SVMO/IIC -- GS-13 • 1 CSI Team Coordinator -- GS-9 • 3 CSI/Line -- GS-8
TRAINING SESSIONS • 3-Day CSI • 5-Day Supervisor/Manager • 3-Day Industry • In-Distribution Under Development
PLANT DEVELOPS PLANS • HACCP Plan • Process Control Plan (PCP) • Assessed by D.C. - NOT Approved • Available for Inspection
TRANSITION PHASE • Plant experiments with plan about 6 weeks • FSIS will assure no adulterated product enters commerce • Accept/reject process at end of transition
FULL MODELS PHASE • After plant transition RTI collected data • Performance standards set • HIMP plants significant reduction in FS and OCP defects • results from 7 plants • 2/1/00 - 7/31/00
What the Plant Does • Carcass by Carcass sorting and disposition • Hazard Analysis - HACCP Plan • CCPs • Process Control Plan • CPs • Meet Performance Standards
HIMP In-Plant Inspection Carcass inspection Verification inspectionSystems inspection
Regulatory Responsibilities • Plant responsible for corrective action • Authority of IPP unchanged - Act • Official control action for adulterated product • Give the system a chance to work
DUTIES 4 Categories of Responsibility • HACCP Plan • Process Control Plan • SSOP • Microbiological Sampling
3 Types of Inspection Procedures • Carcass Inspection (CI) • performed continuously • Verification Inspection (VI) • sampling and record review • performed intermittently • Systems Inspection (SI) • performed by IIC • continuously evaluates plant controls
Carcass Inspector • Required for line to operate • Positioned after head, viscera, and carcass sorting • Does not review records
Carcass Inspection • “Hands Off” Inspection • Observe carcasses for • Food Safety conditions • OCP conditions
Verification Inspection • Antemortem Inspection • Postmortem Verification for FS • Postmortem Verification for OCP
Verification Inspection • Selects samples (carcass, parts, micro) • Reviews plant HACCP and PCP records • Verifies adequacy of corrective actions • Writes NRs • Documents when PS are not met
Systems Inspection • Performed by the IIC • Monitors effectiveness of CI and VI • Assesses overall design and function of plant HACCP and PCP • Assures that adulterated product is condemned
HIIMP In-Distribution Inspector • Conduct reviews • warehouses • other I-D locations • Interview consumers with complaints • Locations in AL, MN, PA, VA