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Proactive Supply Chain Database Maintenance:. Increasing Accuracy While Reducing Errors. How Many of Your Organizations…. Spend too much time resolving price discrepancies, 855 discrepancies, and other data errors? Have centralized all or part of their supply chain data maintenance processes?.
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Proactive Supply Chain Database Maintenance: Increasing Accuracy While Reducing Errors
How Many of Your Organizations… • Spend too much time resolving price discrepancies, 855 discrepancies, and other data errors? • Have centralized all or part of their supply chain data maintenance processes?
Some Statistics… • “Data Warehousing Institute estimates that data quality problems cost U.S. businesses more than $600 billion per year…” which is the GNP of Spain • The GNP for the US is $10 Trillion. That means data quality problems represent a 6% loss in productivity. Source: Model Documents and Forms for Organizing and Maintaining a Data Quality Program. By Steven Levy, BSME, MBA, CQMgr
The Challenge… • Inaccurate datais the primary cause of transaction errors in an ERP system • Reactive changes do not address root causes • Duplicate Item Master & Vendor Master records create burdens on everyone • Maintenance requests are not processed in a timely fashion • Users don’t know when requests are processed • Difficult to establish ROI on data cleanup
The Impact… • Bad data requires countless of hours of manual intervention & money to reconcile errors • End user frustration & non-compliance • Loss of confidence in “the system” • High volume of special orders • Historical usage & forecasting not accurate = = =
The Building Blocks of the Solution… Clean, accurate data Data Integrity Streamlined & timely execution Efficiency Assign & hold responsible Accountability
Data Integrity: Common Industry Observations… • Many organizations have defined item description nomenclature but are non-compliant with the standard • Some organizations are beginning to adopt QA practices that address specific problem areas but does not encompass all supply chain data • Efforts to minimize errors are reactive – they address symptoms not root causes • Duplicate items and vendors are common • Increases risk of duplicate orders and payments • Historical purchase information inaccurate • Lack of executive buy-in
Data Integrity: Recommendations… • Define & Enforce Standards – • Description Nomenclature • ANSII/ISO Standards for UOMs • Proactive Synchronization of Data files – • Validation of Item Location, Item Master, Vendor Item & Contract files • Maintenance of Pars & Requisition Templates • Comparison of Lawson files against OR and Par system files • Perform QA & Cleanup – • Clean up the duplicates! • Take action on errors
Efficiency: Common Industry Observations… • Data changes are made manually with little automation used to expedite changes • Multiple people are maintaining the same files from different locations • Reports do not target specific problems • Poor communication between staff with overlapping functions
Efficiency: Recommendations… • Create & maintain core data files • Limit the number of staff involved in maintenance, centralize where possible • Designate a central location to manage all Add/Change/Delete requests • Use exception based reporting • Implement the use of technology : • Web based change request form • Excel Add-Ins • Re-useable Access Databases & Tools • Interfaces
Accountability: Common Industry Observations… • Few organizations have designated a single point of responsibility for data maintenance • Multiple facilities within an organization utilize varying functionality • No repercussions for deviations from polices & procedures • Add/Change/Delete requests are not completed in a timely manner • End users are typically not notified of request completion
Accountability: Recommendations… • Designate data integrity lead • Define process flows for data updates • Establish metrics • Enforce policies • Perform ongoing quality assurance validation, track errors, and use the tracking tool to identify and correct weaknesses in DBA processes
Supply Chain Data Org Chart: Current State… Corporate Office • No formal reporting or accountability • Each DBA operates primarily independently but has informal communication with one another Hospital A Hospital C Item Master Point-of-Use DBA IC, RQ DBA Point-of-Use DBA PO DBA PO DBA IC, RQ DBA Hospital B Clinical Systems DBA Clinical Systems DBA Point-of-Use DBA IC, RQ DBA AP DBA PO DBA AP DBA Clinical Systems DBA AP DBA
Supply Chain Data Org Chart: Recommended Future State… Corporate Office IC, RQ, PO, AP DBA Hospital C Hospital A Hospital B Point-of-Use & Clinical Systems DBA Point-of-Use & Clinical Systems DBA Point-of-Use & Clinical Systems DBA IC12 & IC81 DBA IC12 & IC81 DBA IC12 & IC81 DBA • Formal reporting and accountability has been established • All DBAs work as a team with formal, routine, documented communication
SC Data Process & Communication Flow: Current State… (START)Request for a database action Hospital A DBA Team completes data request Hospital A,B,C Accounts Payable Departments • Item Master • Item Loc • Manufacturer Codes • Templates • Par/ Cart Locations • Contract File • PO Vendor Item • P-of-U Item Master Fax Vendor Add Form to Complete Hospital A, B, C Materials Management Related Data Requests Hospital B PO and RQ databases Point-of-Use database change at each hospital Hospital C PO databases Hospital B DBA changes IC databases Hospital C MM changes IC and RQ databases • Item Master • Item Loc • Manufacturer Codes • Par/ Cart Locations • Templates • PO Contract File • PO Vendor Item • Templates • Contract File • PO Vendor Item • Item Master • Item Loc • Manufacturer Codes • Templates • Par/ Cart Locations • Pyxis • Omnicell • Par Excellence End User SMS/CDM database change ORMIS Point-of-Use database change at each hospital Hospital A,B,C Accounts Payable Departments Fax Completed Vendor Add Form • AP Vendor Master • Par Excellence • Omnicell • Pyxis Communication to end user/ originator change has been made • Each hospital is responsible for its own data integrity.
SC Data Process & Communication Flow: Recommended Future State… (START)Request for a database action Central Repository Filter and Track Requests to Teams IC12 & IC81 at Hospital A, B, C Point-of-Use & Clinical Systems DBA changes files at Hospital A, B, C Lawson IC, RQ, PO, AP DBA Team Communication to end user/ originator change has been made
Executive Buy-In… • Quantify Costs • Time spent on error resolution • Contract non-compliance • List Benefits • Proactive projects that can be accomplished with new time • Value of end user satisfaction • Create Visibility • Metrics
The Solution… • Streamline & consolidate • Implement common master files • Enforce consistent policies & procedures • Automate! • Proactive quality assurance • Metrics • Exception based reporting • ACCOUNTABILITY
The Pay Off… • Accurate pricing • Contract compliance • “Special orders” minimized • End user satisfaction • Better customer service • Accurate historical information & forecasts • Clean environment enables faster implementations & upgrades • Reduced time spent on errors & exceptions frees up staff to focus on value added tasks
Questions/Discussion Amanda Valcik Senior Lawson MM Consultant RPI Consultants avalcik@rpic.com www.rpic.com (410) 276-6090 - o (443) 465-1257 - c