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Analysis of Existing and Potential Regulatory Requirements and Emission Control Options for the Silver Lake Power Plant. APPA Engineering & Operations Technical Conference March 8, 2004. Joseph Hensel. Ivan Clark, P.E. Screening Study Scope. Regulatory summary and applicability review
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Analysis of Existing and PotentialRegulatory Requirements and EmissionControl Options for theSilver Lake Power Plant APPA Engineering & Operations Technical Conference March 8, 2004 Joseph Hensel Ivan Clark, P.E.
Screening Study Scope • Regulatory summary and applicability review • Identification and review of emission control technologies, including emerging technologies • Review Silver Lake Plant Site and generating units with respect to emission control additions • Screen and evaluate emission control technologies for application to the Silver Lake Plant • Identify and evaluate various control technology scenarios • Evaluate specific scenarios • Maintain 1999-2000 Base Case emission levels • Application of “state of the art” emission controls
Public Participation and Review • A group of interested local citizens was invited to participate in the process. The group was named the Emission Control Study Input Group. • The Input Group met with the project team five times, including a tour of the Silver Lake Plant to review and receive input on the study and report. All of the meetings were open to the public; the local newspaper generally attended and frequently reported on the progress in articles and editorials. • There were also numerous individual questions and comments received during this process. • Public meeting was held on October 30, 2003 for review and comment on the report. • All of the materials, including various presentations, draft information and final report were posted on the RPU web site.
Existing Silver Lake Plant • Four Units; Coal and Natural Gas Fuel ≈ 100 mw • Boiler #1 – 116 mmBtu/hr (1949) • Boiler #2 – 153 mmBtu/hr,200 ft Common Stack (1952) • Boiler #3 – 285 mmBtu/hr, 200 ft Stack (1962) • Boiler #4 – 615 mmBtu/hr, 300 ft Stack (1969) • 1999 – 2000 Fuel Use • Coal 125,000 tons • Gas 160,000 mcf • Existing Permit Limits • SO2 – 3.2 lb/mmBtu with TACWEF • Coal Consumption – 350,000 TPY
Current & Future Emission RegulationsThat May Affect the Silver Lake Plant • 8-hr Ozone Standard • PM2.5 Standard • Regional Haze Rule • Utility Boiler MACT • Industrial Boiler MACT • Clear Skies Act of 2003 • Clean Power Act of 2003 • Clean Air Planning Act • Interstate Air Quality Rule
Pollutants of Concern • Sulfur Dioxide (“SO2”) • Nitrogen Oxide (“NOx”) • Particulate Matter (“PM or PM10”) • Mercury (“Hg”)
SO2 Control Technologies/Options • Wet Scrubbers (lime/limestone) • Dry Scrubbers (spray dryer absorbers) • Lime Injection into Ducts/Boiler • Low Sulfur Coal (“compliance coal”) • Emerging Technologies
NOX Control Technologies • Low NOX Burners and/or Combustion Modifications • Gas Reburn • Selective Non-Catalytic Reduction System (SNCR) • Selective Catalytic Reduction (SCR) • Combination of the above • Emerging Technologies
PM Control Technologies • Fabric Filters (“Baghouse”) • Compact Hybrid Particulate Collector (“COHPAC”) • Electrostatic Precipitator (“ESP”) • Combination of the above
Mercury Control Technologies • Concurrent reductions resulting from control of SO2 and/or PM • Sorbent Injection
Emission Control TechnologyScreening Criteria • Emission reduction capability (i.e. efficiency) • Plant site space for required structures • Commercial demonstration of technology • Ability to achieve reductions consistent with future regulatory requirements • Cost • Installation schedule
Emission Control Scenariosfor Silver Lake Power Plant • Emission control for each individual unit • Emission controls for combined flue gas streams from units • Use of high efficiency controls on larger units with less control on smaller units • Use of multi-pollutant control technologies
Enviroscrub “Pahlman” Process – Emerging Technology Summary Table
Case 1: Maintain 1999–2000 Base Case Emissions NOX Emission Control Technology Summary Table – Option 1
Case 1: Maintain 1999–2000 Base Case EmissionsNOX Emission Control Technology Summary Table – Option 2
Case 1: Maintain 1999–2000 Base Case EmissionsSO2 Emission Control Technology Summary Table
Case 1: Maintain 1999–2000 Base Case EmissionsPM10 Emission Control Technology Summary Table
Case 1: Maintain 1999–2000 Base Case Emissions Summary Cost Table – Option 1
Case 1: Maintain 1999–2000 Base Case EmissionsEmerging Control Technology Cost Summary Table
Case 2 - State-of-the-Art Emission Control, Summary Cost Table