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Emergency Water Storage for Livestock and Crop Production. Prepared April 2013 by Tom Glanville and Shawn Shouse, ISU Extension Agricultural Engineers. Drought in Iowa – Improving. March 5, 2013. April 9, 2013. ~44% of Iowa remains in severe to extreme drought (4/9/2013).
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Emergency Water Storagefor Livestock and Crop Production Prepared April 2013 by Tom Glanville and Shawn Shouse, ISU Extension Agricultural Engineers
Drought in Iowa – Improving March 5, 2013 April 9, 2013 • ~44% of Iowa remains in severe to extreme drought (4/9/2013) • Even with normal rainfall, wells in some areas may not fully recover in 2013
Streamflow in Iowa - Improving March 6, 2013 April 3, 2013 • Streamflow and topsoil moisture respond quickly to precipitation
Shallow groundwater & wells in Iowa • Respond much more slowly to rainfall than topsoil & streams • Groundwater levels improving in NE Iowa …. remain low in NW Iowa • According to IDNR, some NW Iowa water systems are starting 2013 growing season with lower groundwater reserves than in 2012 April 3, 2013 March 6, 2013 http://www.iowadnr.gov/Environment/WaterQuality/WaterSummaryUpdate.aspx
Drought Impacts on Wells • Many farms & Rural Water Systems rely on shallow groundwater • Shallow aquifers rely on normal precipitation to recharge them • During drought… groundwater declines...wells may not meet daily water demands Normal well output Reduced well output Normal water table Drought-affected water table
Drought Impacts on Water Supply • Daily peak water demands increase (hot weather) • System capacity decreases (low groundwater levels) • Demand exceeds capacity….causing periods of inadequate system pressure & flow Water system capacity Flow Rate (gallons per minute) Water demand Midnight 6am Noon 6pm Midnight
Stretching Drought Affected Water Systems • Improve overall water use efficiency (conserve water) • Reduce peak system demands….some Regional Rural Water systems now asking: • Livestock producers to install on-farm water storage to “even out” demands on the system • Crop producers to fill crop sprayers from private wells if possible • Example: If 8 daily 500 gallon sprayer fills are anticipated • Pumping/storing 7.5 gallons/minute during 9 hour “off-peak” period (9 PM - 6 AM) could supply 4050 gallons for sprayer fills the following day
On-farm Water Storage • Improves ability of drought-stressed wells and rural water connections to meet daily water needs • Stores water at night when well or rural water capacity exceeds farm demands • Provides supplemental flow when peak demands exceed well or rural water capacity
On-farm Water Storage to Meet Peak Demands Flow Rate (gallons per minute) Water system capacity Water demand Midnight 6am Noon 6pm Midnight Water in tank
Emergency Water Storage Requirements • High capacity • 1,000’s of gallons needed for large poultry/livestock operations • Obtained/constructed/installed quickly • In response to sudden water shortage • Low cost • Probably used only during drought or other emergencies
Options for Emergency Water Storage • Permanent • Semi-permanent (non-portable) • Temporary/portable
Permanent Water Storage • Stand-alone underground concrete tank; or • Tank “basement” built beneath office of livestock facility (Note: Iowa DNR does not allow common wall between potable water and manure storage tanks) • Long lifetime • Expensive for short-term (drought) use • May be a good long-term investment by livestock operations using low-yield wells (typical in Southern Iowa)
Underground concrete water storage2400-head Southern Iowa swine finishing operation • 14,000 gallon underground tank w ½ height shelter house for controls • Costs:~ $20,000 for tank & shelter and ~ $10,000 pumps, wiring, controllers, plumbing
Semi-permanent Water Storage • Shallow “tank” constructed with bin rings, or small earthen “pond” • Seal with waterproof liner • Constructed relatively quickly (1-2 weeks) • Offer large capacity @ relatively low initial cost • Not portable • Weathering (sunlight/freezing) limits liner life • Open top • Expect airborne contamination…water OK for livestock, not for humans • Some water lost to evaporation
Semi-permanent Storage Examples 15,000 gal capacity 36 ft dia X 2 ft deep 15,000 gal capacity 32 ft X 32 ft (surface) X 3 ft deep 2:1 wall side slope • Vinyl pond liners ~ $0.60 to $0.85 per square foot (12 to 36 mil thickness) • Underliner (geotextile) ~ $0.35 per square foot • Bin sheets ~ $12 per linear foot of circumference (for 20-36 foot dia.) • Excavation ~ $2.50 per cubic yard • 15,000 gallons: ~$3,500 above ground, $2,750 excavated • Above ground: $1000 + $0.15/gallon; Excavated: $1000 + $0.11/gallon
Portable/Collapsible “Onion” Tanks • Self-supporting open-topped • Limited max capacity ... 6000-20,000 gal depending on brand • More expensive than semi-permanent options, but portable http://www.sei-ind.com/products/onion-tank
Portable/Collapsible “Onion” Tanks • Covers available, but not sealed • Expect airborne contamination…water OK for livestock, NOT humans • Some water loss due to evaporation • Risk of spillage reported….especially if not positioned on flat site • Useful life? Significantly impacted by how carefully it is stored http://store.interstateproducts.com/products/Onion-Tanks
Portable/Collapsible “Pillow” Tanks • Totally sealed, no evaporation or airborne contaminants • Stable, no water loss caused by tipping or bumping • Portable…can be installed indoors to reduce solar heat gain…..livestock prefer cool water • Useful life • Longer if installed indoors or under roof • Impacted by storage • Example dimensions • 10,000 gallons -- 23 ft x 21 ft x 3 ft • 20,000 gallons – 33 ft x 25 ft x 3.5 ft http://store.interstateproducts.com/water_bladders.htm http://www.water-storage-tank.com/pillowtank.html
Example Costs for Portable & Semi-permanent Tanks • Note significant difference in prices among vendors of pillow/onion tanks. • Shop around to find best price • Search Web using search terms such as: pillow tank, onion tank, blivets, water bladder, emergency water storage, potable water bladder
Background and Caveats • Mention of specific brands/prices is for educational purposes only and does not imply product endorsement by Iowa State University • Some vendors report 2-3 week delivery times …. contact suppliers for details • Onion/pillow prices as of March 2013 …. via informal phone/email survey • Note price difference among collapsible tank brands…..shop around for best price • Bin ring & lined pond costs estimated based on estimated component and excavation prices mentioned in slide # 11 • Costs estimates do not include pumps, controllers, or extension of piping and electrical service lines • Safety First ! Seek assistance from qualified electrical & plumbing contractors to help insure safe installation and physical protection of appropriately sized electrical circuits and plumbing lines.
Estimating Costs • Regardless of type of emergency storage, all require additional: • Pump & control system • Piping & electrical power extensions • Prices will vary with site conditions & available equipment From well, rural water, or tanker pump Emergency storage To water distribution system Grounded & physically protected power circuit pump/pressure controller
How Much Emergency Storage? • Depends on how it will be used • For livestock…suggest minimum of 2-3 days of water • Provides “cushion” of time to react to unanticipated problems • Well/pump failure • Sudden excessive demand on regional rural water system • Delays in water hauling services • Delays obtaining emergency storage components
Approximate Daily Water Use by Beef Cattle(gallons per 100 head per day) Source: Water Requirements for Beef Cattle, University of Nebraska Extension Publication G2060, March 2011 http://www.ianrpubs.unl.edu/live/g2060/build/g2060.pdf NOTE: If available, operation-specific water meter data typically provide a better estimate than tabulated values
Approximate Daily Water Use by Dairy Cattle(gallons per head per day) Source: Private Water Systems Handbook (5th edition), Midwest Plan Service, 2009 NOTE: If available, operation-specific water meter data typically provide a better estimate than tabulated values
Approximate Daily Water Use by Swine(gallons per 100 pig spaces per day) Source: Special Edition REPORT: WATER WISE - Make Every Drop Count on Your Farm, National Pork Board, April 2012 http://www.pork.org/filelibrary/april2012.pdf
Approximate Daily Water Use by Poultry(gallons per 1000 birds per day) Source: Dr. Hongwei Xin, Director -- Egg Industry Center NOTE: If available, operation-specific water meter data typically provide a better estimate than tabulated values
Final Thoughts • Emergency storage can help a drought-impaired water source to meet peak daily water needs • All emergency storage alternatives require time to construct/install • Even flexible tanks may have 2-3 week delivery • Begin planning & component acquisition NOW before summer temperatures and water supply stresses reach problem levels