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Compressed Gas Cylinder Safety: Hazards and Best Practices

This presentation highlights common hazards and best practices for the safe handling and storage of compressed gas cylinders. It includes animated visuals for an engaging learning experience. Trainees have rated it as the best part of their training.

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Compressed Gas Cylinder Safety: Hazards and Best Practices

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  1. For the user of this presentation: This presentation has animation that can only be seen when you select “View Show” from the “Slide Show” menu item. Author uses this presentation for Compressed Gas Cylinder Training During the “what is wrong with this picture” segment. Trainees have rated this segment as the best part of the training. Compressed Gas Cylinder Safety

  2. Subject to damage • from other activities in • the vicinity Electrical cord in Contact with the cylinder Cylinder laying in a horizontal position. Compressed Gas Cylinder Safety

  3. Chain Cylinders are not protected from falling. Note that the Chain is not secured across. Compressed Gas Cylinder Safety

  4. Electrical Cord • Cylinder not secured 2. Cylinder should be stored 3. Subject to damage. 4. Electrical cord draped over. Compressed Gas Cylinder Safety

  5. 1. Small cylinder not tied off 2. Combustibles stored with cylinders 3. Bad housekeeping 4.Acetylene and Oxygen stored too close together and no chain. Compressed Gas Cylinder Safety

  6. 1. Cylinder with no valve or cap installed 2. Laying horizontal on the ground 3. Subject to damage Compressed Gas Cylinder Safety

  7. Electrical arc damage Cylinder is damaged. Should be taken out of service immediately! Compressed Gas Cylinder Safety

  8. Cylinder should be in storage protected from damage and not laying on the ground regardless if it is full or empty Compressed Gas Cylinder Safety

  9. Old, corroded cylinder that should have been disposed of a long time ago. Compressed Gas Cylinder Safety

  10. Forklift 1. Cylinders laying on the ground and improperly stored 2. Subject to damage from forklift operation in vicinity Compressed Gas Cylinder Safety

  11. 1. Feed line exposed to damage/leak that could cause a fire/explosion 2. Tripping Hazard Compressed Gas Cylinder Safety

  12. 1. Inadequate housekeeping 2. Valve caps should be installed. Compressed Gas Cylinder Safety

  13. Acetylene Cylinder • Unsecured acetylene cylinder 2. Exposed to damage Compressed Gas Cylinder Safety

  14. Unsecured cylinders Compressed Gas Cylinder Safety

  15. Regulator left pressurized after use Compressed Gas Cylinder Safety

  16. Improper Storage Compressed Gas Cylinder Safety

  17. Tie Off? Compressed Gas Cylinder Safety

  18. Improper storage of cylinders- acetylene and oxygen stored next to each other Compressed Gas Cylinder Safety

  19. Evidence of smoking next to acetylene cylinders Compressed Gas Cylinder Safety

  20. This cylinder should be taken to storage and housekeeping should be improved. Compressed Gas Cylinder Safety

  21. Unsecured cylinder Compressed Gas Cylinder Safety

  22. Unsecured Cylinder Compressed Gas Cylinder Safety

  23. Cooking equipment within 20 ft of containers Compressed Gas Cylinder Safety

  24. Tied Not Tied Compressed Gas Cylinder Safety

  25. oxy-acetylene torch connected To bottles without the torch connected. Compressed Gas Cylinder Safety

  26. Not in use. Should be Stored. No cap installed Housekeeping Compressed Gas Cylinder Safety

  27. Cylinder not in use with regulators still On the cylinder Free standing cylinder Compressed Gas Cylinder Safety

  28. Free standing cylinder Compressed Gas Cylinder Safety

  29. Free standing cylinders Chain Compressed Gas Cylinder Safety

  30. Cylinder tied only With a bungee cord Compressed Gas Cylinder Safety

  31. Cylinders not Secured properly Compressed Gas Cylinder Safety

  32. Free standing cylinders Exposed to damage From construction Activities in area Compressed Gas Cylinder Safety

  33. Free standing cylinders Compressed Gas Cylinder Safety

  34. Cylinder laying on its side Compressed Gas Cylinder Safety

  35. What a pressurized Container can do When the right amount of heat is applied. Compressed Gas Cylinder Safety

  36. How not to blow yourself up Or, the importance of using flashback arrestors on oxy-acetylene carts and keeping spark producing activities Away From You (min 35 ft.). Compressed Gas Cylinder Safety

  37. An Ironworker crew was modifying a temporary structural steel bridge using an Oxygen/Acetylene torch setup on a cart, a portable welder, and a grinder. Apparently the Acetylene hose developed a leak and ignited during the grinding operation (Monday June 18, 2001) Compressed Gas Cylinder Safety

  38. The torch setup was not equipped with a “flashback” arrestor check valve and the fire traveled through the hose into the compressed cylinder. All Oxygen/Acetylene setups must have a “Flashback” arrestor check valve at the regulators, NOT the torch head, to prevent this type of occurrence. This little device would have prevented this fire. Compressed Gas Cylinder Safety

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