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TAB Refractory Construction & Maintenance Co. Ltd

TAB Refractory Construction & Maintenance Co. Ltd. Company Profile. Contents. Introduction to TAB Refractories TAB in Aluminium Refractory Linings & Installation Project Management References Summary. Introduction to TAB Refractories. Established in 1974

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TAB Refractory Construction & Maintenance Co. Ltd

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  1. TAB Refractory Construction & Maintenance Co. Ltd Company Profile TAB Refractories Ltd

  2. Contents • Introduction to TAB Refractories • TAB in Aluminium • Refractory Linings & Installation • Project Management • References • Summary TAB Refractories Ltd

  3. Introduction to TAB Refractories • Established in 1974 • World leaders in lining aluminium furnaces • Aluminium furnace projects undertaken in over 30 different countries • Undertaken over US$30M aluminium furnace refractory installation projects in last 5 years • Scope of supply ranges from full turnkey package to supervision only. TAB Refractories Ltd

  4. Company Structure TAB Refractories Ltd

  5. The People • Blend of youth and experience • 200 years refractory experience within management team • Average workforce age of 35 • Only refractory company that has continuously taken on apprentices since 1985 • Dedicated to customer satisfaction TAB Refractories Ltd

  6. Joiners Shop • Time served pattern makers & joiners • Precision made formwork & shuttering • Polystyrene shaping facility TAB Refractories Ltd

  7. Polystyrene Formers Manufactured for Specific Projects & Shipped to Site TAB Refractories Ltd

  8. Casting Shop • Tailor made precast shapes • Quality controlled manufacture process • Drying/firing capability up to 750°C TAB Refractories Ltd

  9. Installation Equipment • Mechanical mixers-75Kg to 1000Kg capacity • High frequency vibrators • 110V power tools • Gunning machines • Transformers & generators • Forklift trucks TAB Refractories Ltd

  10. Refractory Lining Design • Full refractory engineering & installation service • 3D Auto-CAD Lining Design • Thermal Profile Evaluation • Refractory lining material advice • Bespoke Precast precision shapes TAB Refractories Ltd

  11. Refractory Lining Installation • Specialist refractory brickwork construction • Indentured refractory brick setters TAB Refractories Ltd

  12. World leaders in complete monolithic refractory linings Refractory Lining Installation TAB Refractories Ltd

  13. Aluminium Furnace Projects • Relines & repairs Worldwide • All types of plant- primary, recycling, secondary, master alloys, foundries • All types of furnaces- reverbatory, melters, holders, top loading, static, tilting, rotary, tower melters, die casters TAB Refractories Ltd

  14. Aluminium Furnace Relines Worldwide See detail on next slide Primary Aluminium Smelters Secondary Aluminium Plants TAB Refractories Ltd

  15. European Aluminium Furnace Projects Primary Aluminium Smelters Secondary Aluminium Plants TAB Refractories Ltd

  16. Major Clients • Alcan • Alcoa • BHP Billiton • Comalco • Corus • Hydro • Kaiser • Mechatherm International • Pechiney • Solios Thermal TAB Refractories Ltd

  17. Refractory Lining Selection • Independent of any refractory supplier • Ability to select “The best material for the job” for each area of the furnace • Work with clients preferred material suppliers • Refractory lining proposals tailored made to match clients performance and budgetary requirements TAB Refractories Ltd

  18. Precast Shapes & Furnace Maintenance TAB Refractories Ltd

  19. Filter box, tap out block, launders TAB Refractories Ltd

  20. Refractory Lining Maintenance • Planned refractory maintenance programmes • Emergency maintenance repairs • Innovative repair solutions • Latest refractory technology TAB Refractories Ltd

  21. TAB Project Management • Experienced Project Managers • Onsite Supervision • Health & Safety Policy • Installation Quality Control Plan • Materials Manufacturing Quality Control Plan • Technical back up TAB Refractories Ltd

  22. Recent Projects Undertaken TAB Refractories Ltd

  23. Recent Projects Undertaken TAB Refractories Ltd

  24. Recent Projects Undertaken TAB Refractories Ltd

  25. Recent Projects Undertaken TAB Refractories Ltd

  26. Refractory InstallationPrecast blocks in side well melting furnace TAB Refractories Ltd

  27. Refractory Installation23T Tilting Melting Furnace - Norway TAB Refractories Ltd

  28. Refractory Installation40T Holding Furnace - UK TAB Refractories Ltd

  29. Refractory Installation50T Holding Furnace - Australia TAB Refractories Ltd

  30. Refractory Installation65T Side well Melting Furnace - UK TAB Refractories Ltd

  31. Summary • World leaders in aluminium furnace relines • Innovative lining designs & installations • Professional Project management • Dedicated to safe working practises • Dedicated to customer satisfaction TAB Refractories Ltd

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