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DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH

DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH. Ihr Partner für nachhaltigen Ressourceneinsatz, Rohstoffhandel und Logistik. 2011, Q 1. Gegründet: 30. März 1992 Geschäftssitz: Köln-Porz Gesellschafter: Der Grüne Punkt – Duales System Deutschland GmbH

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DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH

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  1. DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH Ihr Partner für nachhaltigen Ressourceneinsatz, Rohstoffhandel und Logistik. 2011, Q 1

  2. Gegründet: 30. März 1992 Geschäftssitz: Köln-Porz Gesellschafter: Der Grüne Punkt – Duales System Deutschland GmbH Eigenkapital: 4 Mio. € Personal: 40 MitarbeiterInnen DKR-Firmenprofil

  3. DKR Company Profile Founded: March 30, 1992 Headquarters: Cologne-Porz Shareholders: Der Grüne Punkt – Duales System Deutschland GmbH Equity: 5.3 million euros Personnel: 34 employees 3

  4. DKR- Stoffstrommanagement Angaben pro Material in t/aGesamtmenge: 2,3 Mio. t/a

  5. Information for each material in tons per yearTotal amount: 2.3 million tons per year 1,000,000 740,000 250,000 170,000 75,000 65,000 DKR Material Flow Management 5

  6. General Business Model DSD • Manufacturer purchases license for disposal • Transfer of raw materials into production Packaging manufacturer Filler/bottler Secondary feedstocks Other products Duales System Deutschland Packed product Recycling Waste Management CompanyCollection and sorting Retail trade • Sale of products Consumer Contract agreements Financed by Green Dot licence fees • Consumption of product and disposal of packaging in DSD collection Source: DSD

  7. 75% 70% 70% 60% 60% 60%(of this 60 % material recycling!) Minimum recovery targets in percent by mass Germany’s Packaging Ordinance - Targets EuropeanDirective94/62 (2004/12) Since January 1, 1999 Material 1996 - 1998 70% 15% (60%) Glass 60% 15% (60%) Paper, cardboard 70% 15% (50%) Tinplate 50% 15% (50%) Aluminium 50% Composites 50% 15% (22,5%) Plastics Source: Duales System Deutschland GmbH

  8. Householdwaste Container/bin(paper/cardboard) Bottle bank(Glass) Biowaste 75 % Up to 25 % Dual Systems Dual Systems Localauthorities Dual Systems Infrastructure for Waste Collection in Germany Who pays for what? Yellow bag/bin (Plastics/Metals etc.) Source: Duales System Deutschland GmbH

  9. Windsichter Trommelsieb Kunststofffolien Sammlung dualeSysteme Magnet- scheider Weißblech Wirbelstrom- scheider Aluminium FKN NIR-Sortierung PP PE PS NIR-Trenner für Kunststoffarten PET Mischkunststoffe Technik heute: Automatische Sortierung nach Kunststoffarten

  10. Technology Today: Automatic Sorting according to Type of Plastic Wind Sifter Trommel Screen Plastic Films Dual System Collections Magnetic Separator Tinplate Eddy Current Separator Aluminum Beverage Cartons NIR Sorting PP PE PS NIR Separator for Types of Plastic PET Mixed Plastics 10

  11. Verwertung auf drei Wegen • Werkstoffliches Recycling • Altkunststoffe werden zu neuen Produkten umgeschmolzen (alle Nedvang Kunststoffe: PE, PP, Folie, PET, MK) • Rohstoffliche Verwertung • Einsatz von aufbereiteten Kunststoffabfällen als Reduktions-mittel in der Roheisenerzeugung (nicht für Nedvang-Material) • Energetische Verwertung • Nutzung des Energiegehalts der Kunststoffe zur Substitution von Primärenergieträgern (nur Sortierreste)

  12. Recovery in Three Ways Material Recycling Old plastic materials are melted down into new products Raw Material Recovery Use of processed plastic waste as a reduction agent in crude iron production Energy Recovery Use of the energy content from plastics as a substitute for primary energy sources 12

  13. Range of Services for Transparency • Specialized waste management company: dealer & broker • ISO Certificate 9001:2008 • Determining the annual mass flow for sales packaging from waste producers to the final recipients • Examining sorting plants by certified experts to ensure quality • Guaranteed legally-compliant and professional recycling and disposal 13

  14. market for recycling material Quality Management requirements definition of quality standards (DSD/DKR specifications) tested dispositions evaluated by stastical methods intake quality controll by mobile teams secondary raw material 10 qualities: PET, PE, PP, Films, Mixed Plastics, Tinplate, Alu, Beverage carton, Paper/Cardboard, Residues sorting heterogeneous plastic waste from the Dutch collection

  15. Recycling Requirements Nedvang • Acceptance and adaptation of DSD/DKR material specifications for the sorting output • Alignment and harmonisation of marketable material fractions according to the market standards • Nedvang (DSD) spezifications numbers: • PET 328-1 • Polyethylen 329 • Polypropylen 324 • Films 310 • Mixed Plastics 350-1 • Tinplate 410 • Aluminium 420 • Beverage cartons 510 • Paper/cardboard 550 • Residues • valid specifications available at Nedvang and DKR homepages

  16. Certification of Recyclers • Recyclers for all material streams have to be certified • Certificates were checked of independent experts licensed by the German Chamber of Commerce (IHK) • Requirement on behalf of Nedvang of certified final reprocessing in Europe • Requirement from the German authorities for the notification process – international shippment of waste

  17. Werkstoffliches Recycling: Neue Produkte Aufbereitungsschritte Trocknen Waschen / Trennen nach Dichte Folien Zerkleinern Flaschen Schwimm-Sink- Hydrozyklon- Zentrifugen- Verfahren Verfahren Verfahren

  18. Material recycling (1) washing / separation by density e.g. fims drying e.g. bottles crushing sink-float process centrifuge

  19. Werkstoffliches Recycling: Neue Produkte Regranulierung und Fertigprodukte Kunststoffverarbeitung Umschmelzen im Extruder Regranulat zur Weiterverarbeitung z.B.Blumenkästen, Rohre, Folien

  20. Material recycling (2) remelting extrusion regranulating new products converting

  21. Folie in Ballen (PE-LD)

  22. Ballen Polypropylen (PP)

  23. Ballen Polyethylen (PE)

  24. Ballen Mischkunststoff

  25. Ballen Polyethylenterephthalat (PET)

  26. Einsatzmöglichkeiten von Sekundärrohstoffen

  27. Possibilities of Use for Secondary Raw Materials 27

  28. Praxisbeispiele werkstofflicher Stoffströme

  29. Practical Examples of Material Flows 29

  30. Produkte für industrielle & gewerbliche Kunden Wartungsschacht aus PE-LD / PO Kontrollschächteaus PO Verlegeplatte aus PO Weg aus PO-4-Kantprofilen Pflanzgefäßeaus PO Ecorasteraus PO Palisaden aus PO &PE-LD

  31. Products for Industrial & Commercial Customers Installation plate made of PO Maintenance shaft made of PE-LD / PO Walkways made ofPO- 4-edge profiles Control shaftmade of PO Palisade made ofPO & PE-LD Ecorastermade of PO Plant container made of PO 31

  32. Produktbeispiele für Endverbraucher Abfalleimer aus PP Schraubenbox aus Styropor/PS- Regranulat Stuhl aus PP Pflanzschalen aus PP oder PS Schaukelpferd aus PE-HD & PE-LD Komposter aus PE-LD, Eimer aus PE-HD Eimer aus PE-HD

  33. Product Examples for End Users Screw box made of Styrofoam/PS- regranulate Waste bins made of PP Chair made of PP Planting containers made of PP or PS Rocking horse made of PE-HD & PE-LD Compost container made of PE-LD, bucket made of PE-HD Buckets made of PE-HD 33

  34. Ihr Kontakt Danke für Ihre Aufmerksamkeit, Fragen? Thank you for your attention, questions? Name: Gisela Jörn Funktion: Leiterin internationaler Kunststoff -Handel Tel.: +49 2203 93 17 – 424 E-Mail: gisela.joern@dkr.de www.dkr.de

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