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A TRAINING FOR THE METALWORKING INDUSTRIES

MANUAL HANDLING OF MATERIALS. A TRAINING FOR THE METALWORKING INDUSTRIES. Table of Contents. Introduction Risk management on manual handling Hazards associated with manual handling Common injuries & occupational diseases Proper manual handling methodology

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A TRAINING FOR THE METALWORKING INDUSTRIES

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  1. MANUAL HANDLING OF MATERIALS • A TRAINING FOR THE • METALWORKING INDUSTRIES

  2. Table of Contents • Introduction • Risk management on manual handling • Hazards associated with manual handling • Common injuries & occupational diseases • Proper manual handling methodology • Use of personal protective equipment (PPE) • Job design to prevent injuries • Case study

  3. Introduction • Manual handling is a common activity in most workplaces • It includes lifting, lowering, pulling, pushing, carrying, moving, holding or restraining an object • Injuries and musculoskeletal disorders affect the back, neck, shoulders, arms & hands • It can be prevented through a systemic approach of identification, assessment and control of risks associated with manual handling

  4. Occupational Diseases in Singapore Source: Ministry of Manpower

  5. Risk Management on Manual Handling • Required to manage risks under WSH (Risk Management) regulations • Assess the risk • Take all reasonably practical steps • Eliminate any risks

  6. Risk Management on Manual Handling • Step 1: Identification of hazard Picture source: http://www.safetyworld.com/images/101.gif

  7. Risk Management on Manual Handling • Step 2: Assess the risk • Dependent on severity of risk and likelihood of hazards occurring • severity X likelihood = risk level • Risk Level = Low, Moderate or High

  8. Risk Management on Manual Handling Severity Minor Moderate Major Likelihood Remote Low Low Medium Occasional Low Medium High Frequent Medium High High

  9. Risk Management on Manual Handling • Step 3: Select Measures to Control and Reduce Risk • Based on hierarchy of hazards control • 1st – Remove the hazard • 2nd – Guard the remaining hazards • 3rd – Mitigate impact of hazard

  10. Risk Management on Manual Handling HIERARCHY OF HAZARDS CONTROL

  11. Hazards Associated with Manual Handling - Heavy • Lifting over 25kg load can result in back injury Picture source: http://www.masterlift.ie/images/HealthAndSaftey/HandS.jpg

  12. Hazards Associated with Manual Handling - Heavy

  13. Hazards Associated with Manual Handling - Sharp • Potential Cuts on the fingers Picture source : http://www.prab.com Picture source : http://www.offscreen.com/images/remote2.jpg Picture source: http://www.whimsie.com/sheet%20metal%20rolls.jpg

  14. Hazards Associated with Manual Handling – Odd shapes • Absence of grip to hold the load • Obstruction of walking view Picture source: http://make-a-box.com Picture source: http://www.fork-lift-trucks.info

  15. Hazards Associated with Manual Handling – Toxic substances • Skin exposure to chemicals Picture source: http://discountpowerparts.com Coolant Lubricants Picture source: http://www.vacmagic.com/images/fixture%20macchining%20scene.jpg

  16. Hazards Associated with Manual Handling – Toxic substances • Exposure to chemical dust, fumes & vapours Picture source: http://www.railcamp.com Picture source: http://www.airborncoatings.com/images/air3.gif

  17. Common Injuries From Manual Handling • Neck Strain Picture source: http://www.abcbodybuilding.com/exercise2/neckspra.jpg

  18. Common Injuries From Manual Handling • Wrist Sprains • Back Sprains Picture source: http://athleticscholarships.net/back%20pain.jpg Picture source: http://www.drfoot.co.uk/pictures/wrist.jpg

  19. Common Injuries From Manual Handling • Shoulder pain • Upper back pain Picture source: http://www.gotosee.co.uk Picture source: http://medicineworld.org

  20. Common Injuries From Manual Handling • Slips, trips and fall Picture source: http://www.istockphoto.com Picture source: http://www.greenbergmassarelli.com/Images/slip_fall.jpg

  21. Common Injuries From Manual Handling • Cuts Picture source : http://krismarkel.com/eclaircie/photos/uncategorized/ouch.JPG Picture source: http://www.thealmightyguru.com/Boffer/Images/FA-MinorCut.jpg

  22. Health Hazards Resulting From Chemical Handling • Skin dermatitis Picture source: http://www.osh.govt.nz

  23. Health Hazards Resulting From Chemical Handling • Skin dermatitis Picture source: http://www.ascc.gov.au

  24. Health Hazards Resulting From Chemical Handling • Occupational respiratory & lung diseases Picture source: http://content.revolutionhealth.com/contentimages/images-image_popup-ww5r370.jpg Picture source: http://myweb.lsbu.ac.uk/dirt/museum/simon/68-776-gse15.jpg

  25. Health Hazards Resulting From Chemical Handling • Occupational eye diseases Picture source: http://content.revolutionhealth.com/contentimages/images-image_popup-r7_conjunctivitis.jpg

  26. Proper Manual Handling - Individual ALWAYS KEEP YOUR BACK STRAIGHT WHILE LIFTING Step 4: Ensure your legs are stable before moving off Step 3: Lift the load by pushing up your leg Step 2: Keep the load close to you Step 1: Hold the load firmly

  27. Proper Manual Handling - Individual • Lifting aids

  28. Proper Manual Handling - Individual • Lifting aids

  29. Proper Manual Handling - Individual • Lifting aids Source: CP 92 : 2002

  30. Proper Manual Handling – Team • Team/buddy lifting Picture source: www.fork-lift-trucks.info

  31. Proper Manual Handling – Team • Team/buddy lifting Picture source: http://www.atlasstraps.com/example2.gif

  32. Selection of PPE for Manual Handling • Are there any sharp or point edges? • Is it enough to prevent injuries or occupational diseases? • Does the PPE fit you correctly? • Does the PPE wear out easily? • Is it based on chemical properties of the substance? • Does it minimize contact with chemicals? • Is it easy to clean and maintain?

  33. Use of PPE for Manual Handling • Safety boots • Protective gloves • Helmets • Working apron or overalls • Goggles or safety glasses • Face mask or respirators Picture source: http://www.osha.gov

  34. Use of PPE for Manual Handling • Safety boots Picture source: http://www.hse.gov.uk Picture source: http://www.veganline.com/safety-boot-big.jpg

  35. Use of PPE for Manual Handling • Protective gloves Picture source: http://www.hse.gov.uk Picture source: http://www.dkimages.com

  36. Use of PPE for Manual Handling • Helmets Picture source: http://www.hse.gov.uk Picture source: http://myweb.datahalland.se/w-15080/admin/picture/20050919154156.jpg

  37. Use of PPE for Manual Handling • Working apron or safety overalls Picture source: http://www.hse.gov.uk Picture source: http://www.anzic-int.com Picture source: http://www.dashackoutdoors.com

  38. Use of PPE for Manual Handling • Goggles or safety glasses Picture source: http://www.hse.gov.uk Picture source: http://teachertech.rice.edu Picture source: http://www.wintex.ca/english/Images/PPE026b.gif

  39. Use of PPE for Manual Handling • Face mask or respirator Picture source: http://www.ammex.com Picture source: http://www.shingleberrysigns.com Picture source: http://www.toolrage.com

  40. Job Designs to Prevent Manual Handling Injuries • Team handling for heavy or odd shape loads • Breaks to reduce muscular fatigue • Handlers job rotation between heavy and light activities • Rearrange workplace to reduce twisting, stretching & stooping Picture source : http://www.ilo.org

  41. Job Designs to Prevent Manual Handling Injuries • Keep heavy loads around waist level • Use of mechanical handling aid • Package heavy materials into smaller container Picture source: http://www.osha.gov Picture source: CP 92 : 2002

  42. Job Designs to Prevent Manual Handling Injuries • Provide handles, hand grips or indents for loads • Loads to be free from dust, oil, corrosive deposits, sharp corners, jagged edges or rough surfaces Indents & Handles Picture source : http://www.saylorsfarm.com Picture source : http://www.powerwheel-usa.com

  43. Job Designs to Prevent Manual Handling Injuries • Provide secondary containment for chemicals Picture source : http://www.smithsofthedean.co.uk Picture source : http://www.fuelproof.co.uk

  44. Case Study The Case of Peter Peter injured his back while moving some large drums. He has previously suffered from back problems but felt that it was under control. His doctor had advised him not to lift anything above 20 kg but he had not passed this information to his boss. The injury was serious enough to land Peter in the hospital. Subsequently Peter was diagnosed with a torn disk. Peter admitted the drums were heavy, but wanted to have the job done. What should Peter have done? Picture source : http://education.qld.gov.au/health/injury/casestudy.html

  45. Summary of Key Points • Hazards from manual handling • Common injuries and occupational diseases • Proper manual handling methods • Use of PPE • Job designs to prevent manual handling injuries

  46. Musculoskeletal injuries and Occupational diseases is preventable Be proactive: it is up to US to prevent it

  47. Thank You

  48. References: CP 92: 2002 Code of Practice for Manual Handling Ministry of Manpower – Guidelines for Manual Handling SS 437 : 1999 Part 2 : Specification for personal eye-protectors part 2 : selection, use and maintenance SS 513 : 2005 Part 1 : Personal protective equipment – footwear. Part 1: Safety footwear CP 74 : 1998 Selection, use and maintenance of respiratory protection devices

  49. Appendix 1

  50. Appendix 1

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