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Course Overview – 2013. Course T.A. – Ehsan Esfahani. Room 508 – Frank Forward Building Email: ehsan.esfahani@gmail.com Office Hours: TBA Email: hsegarty@shaw.ca. Second T.A. – Helen SEGARTY. Course Instructor – John Meech. Room 508D – Frank Forward Building
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Course T.A. – Ehsan Esfahani • Room 508 – Frank Forward Building • Email: ehsan.esfahani@gmail.com • Office Hours: TBA • Email: hsegarty@shaw.ca Second T.A. – Helen SEGARTY
Course Instructor – John Meech • Room 508D – Frank Forward Building • Email: cerm3dir@mining.ubc.ca • Email:jameech@gmail.com • Office Hours: at your convenience • Phone: 604-822-3984 • Mobile: 604-761-0472
My Career • Degrees • B. Eng.(Met.) - Metallurgical Engineering – McGill (1970) • M.Sc.(Eng.) - Mining Engineering – Queen’s (1975) • Ph.D. - Mineral Processing – Queen’s (1979) • Began my career in Zambia (4 years) • Luanshya, Mufulira, and Baluba Mines • Worked at Queen’s for 16 years in the Mining Department • Worked at U.B.C. for 23 years in the Mining Department • Have worked/visited mines on all continents • Current Research focus • Process Automation and Integration (Robotics) • Environmental Control and Mitigation • Energy Use (comminution) and Sources (geothermal)
My Philosophy • On Mining • Most exciting industry anywhere in the world • Mining is a positive force in creating a modern, vibrant society • Mining is changing significantly with respect to Sustainability ( environment, socio-political, techno-economic) • On Education • Learning and Teaching should be “FUN” • Learning and Teaching should be “CHALLENGING” • Co-operation is a key element to success • There is no such thing as a “STUPID QUESTION” • On Life • If your career is half as satisfying as mine you are in for a great time • Travel the World – there is so much diversity to see and enjoy • Golden Retrievers are smarter than Humans!
My Philosophy • On Mining • Most exciting industry anywhere in the world • Mining is a positive force in creating a modern, vibrant society • Mining is changing significantly with respect to Sustainability ( environment, socio-political, techno-economic) • On Education • Learning and Teaching should be “FUN” • Learning and Teaching should be “CHALLENGING” • Co-operation is a key element to success • There is no such thing as a “STUPID QUESTION” • On Life • If your career is half as satisfying as mine you are in for a great time • Travel the World – there is so much diversity to see and enjoy • Golden Retrievers are smarter than Humans!
The Mining Faculty • Bern Klein – Head of Department • Mineral Processing • Rheology • Comminution • Michael Hitch – Assistant Professor • Mine Management • Orebody Modeling • Carbon Dioxide Sequestration • Marek Pawlik – Associate Professor • Graduate Studies Advisor and Assistant Head • Flotation • Coal Processing • Surface Chemistry
The Mining Faculty • Marcello Veiga – Professor • Mineral Processing • Mining and the Environment (mercury and small-scale mining) • Process Mineralogy • Scott Dunbar – Associate Professor • Undergraduate Advisor and Assistant Head • Mine Economics • Feasibility Studies • Maria Holuszko – Instructor • Coal Preparation • Applied Mineralogy
The Mining Faculty • Robert Hall – Associate Professor / Associate Dean • Maintenance Engineering • Ventilation • Dirk Van Zyl – Professor • Mine Waste Management • Mine Life Cycle Analysis • Malcolm Scoble – Professor • Surface Mining • Sustainable Mining • Davide Elmo – Assistant Professor • Rock Mechanics
Outline • Importance of MINE 292 • Relationship between Mining and Processing • Goals – mine and yours • Teaching and Learning Environment • Field Trip • Performance Evaluation
Importance of Course • Sets up the field of Mineral Processing • Connects ore extraction (mining) with value extraction (processing) • Mineral Processing Courses (core) • MINE 224 - Mineralogy for Mining Engineering • MINE 331 - Physical Mineral Processes • MINE 333 - Flotation • MINE 391 - Mining and the Environment • MINE 432 - Industrial Automation and Robotics • MINE 491 - Mine and Plant Feasibility
2nd Year - 39 Credits TERM 1 Credits 1. EOSC 210 - Earth Sciences for Engineers 3 2. MECH 260 - Mechanics of Materials 3 3. MINE 291 - Introduction to Mining 3 4. MINE 224 - Mineralogy for Mining Engineering 4 5. MATH 255 - Differential Equations 3 6. MATH 253 – Multi-variable Calculus 3 7. MINE 293 - Seminar - ----------------------------------------------------- Total = 19 ----------------------------------------------------- TERM 2 Credits 1. APSC 201 - Technical Communications 3 2. CIVL 210 - Soil Mechanics 4 3. MINE 292 - Introduction to Processing 3 4. MINE 251 - Mining Statistics 3 5. MECH 280 - Fluid Mechanics 3 6. Complementary Studies Elective 3 7. MINE 293 - Seminar 1 ----------------------------------------------------- Total = 20 -----------------------------------------------------
3rd Year - 39 Credits TERM 1 Credits 1. APSC 278/9 - Engineering Materials / Lab 4 2. EECE 263 - Basic Circuit Analysis 3 3. MINE 302 - Underground Mine Design 3 4. MINE 310 - Surface Mining and Design 3 5. MINE 331 - Unit Operations 3 6. Technical Elective (free choice) 3 7. MINE 393 - Seminar - ----------------------------------------------------- Total = 19 ----------------------------------------------------- TERM 2 Credits 1. MINE 304 - Rock Fragmentation 3 2. MINE 305 - Geomechanics Fundamentals 4 3. MINE 333 - Flotation 3 4. MINE 395 - Ore Deposit Models 3 5. MINE 396 - Mine Economics 3 6. Technical Elective (free choice) 3 7. MINE 393 - Seminar 1 ----------------------------------------------------- Total = 20 -----------------------------------------------------
4th Year - 37 Credits TERM 1 Credits 1. MINE 402 - Mine Ventilation, Health & Safety 3 2. MINE 391 - Mining and the Environment 3 3. MINE 432 - Industrial Automation & Robotics 3 4. MINE 491 - Mine and Plant Feasibility - 5/6. Tech. Elective (403 or 434) and (free choice) 6 7. MINE 493 Seminar - 8. Complementary Studies Elective 3 -------------------------------------------------------- Total = 18 -------------------------------------------------------- TERM 2 Credits 1. APSC 450 - Professional Engineering Practice 2 2. MINE 404 - Mine Life Cycle Systems 3 3. MINE 365 - Mine Power & Infrastructure 3 4. MINE 491 - Mine and Plant Feasibility 4 5. MINE 480 - Mine Waste Management 3 6. Technical Elective (482 or 462) 3 7. MINE 493 Seminar 1 -------------------------------------------------------- Total = 19 --------------------------------------------------------
Mineral Processing Electives • Constrained • MINE 434 - Processing Precious Metal Ores • MINE 462 - Coal Preparation Technology • Free Choices • MINE 435 - Plant and Process Design • MINE 496 - Advanced Computer Applications in Mining
Other Elective Choices in MINE • MINE 403 - Rock Mechanics Design • MINE 482 - Maintenance Engineering • MINE 433 - Surface Properties of Fine Particles • MINE 488 - Oil Sands Mining Technology • MINE 497 - Directed Studies (faculty permission) • MINE 497H - Autonomous Ground Vehicles • MINE 497Z - Geothermal Systems
Relevant Electives Outside MINE • CHBE 480 - Hazardous Waste Processing Technology • CHEM 251 - Physical Chemistry for Engineers • EOSC 329 - Groundwater Hydrology • EOSC 433 - Geotechnical Engineering Practice • CIVL 235 - Plane Surveying (4 credits) • MMAT 358 - Hydrometallurgy
Mining and Processing Relationship • Mining extracts solid material from the Earth • Material is known as ore or rock • Processing extracts valuable material from the ore or rock • Generally the method used is Physical Separation • Chemistry is important in virtually all processes • Product is an assemblage of Minerals or Metals • All Mines have a Processing Plant • Called a Mill or a Concentrator or a Recovery Plant
My Goals • To impart knowledge about Mineral Processing • fundamental knowledge • experiential knowledge • To teach you to “think” rather than “cook” • To encourage you to consider a career path in Mineral Processing • To encourage those who choose a Mining career to have an appreciation for Mineral Processing
Your Goals • To acquire knowledge on Mineral Processing • To develop the skills to advance into our upper-year Processing and Mining courses • To begin developing a successful career path as a Mining Engineer • To obtain a great summer jobs • To make money • To travel around the world • To work either in remote communities or large cities • To enjoy life to the greatest extent of your abilities
Teaching & Learning Environment • Lectures • Tuesdays @ 2:00pm – 4:00pm – FORW 303 • Thursdays @ 2:00pm – 3:00pm – CHEM C124 • Tutorials, Seminars, Laboratories • Thursdays @ 3:00pm – 5:00pm – CHEN C124 CMP Lab • Internet web site – www.jmeech.mining.ubc.ca/mine290.htm • On-line Notes: Proc/ES – An Expert System on Mineral Processing http://www.jmeech.mining.ubc.ca/MINE290/proces/index.php
Teaching & Learning Environment • Assignments – 6 in total plus field trip • Laboratories – 5 in total • Term Assignment for APSC 201 – groups of 3 • Prepare a paper • Prepare a class presentation
Assignments 1. Mass Balance 1 2. Particle Size Analysis & Partition Curves 3. Work Index Calculations 4. Pulp Density Calculations 5. Mass Balance 2 6. Economics of Processing - smelter contracts • Assignments are due one week after issue • Late penalty is 1 mark / day including weekends
Laboratories 1. Grinding and Particle Size 2. Physical Separation - shaking table 3. Physical Separation - electrostatic separator 4. Flotation 5. Thickening and Filtration • Reports are due one week after completion • Late penalty is 1 mark / day including weekends
Field Trip Visit to Copper Mountain Mine, Princeton • Potential date – Thursday, March 14th • Bus leaves at 6:00am – returns at 9:30pm 293 km 3:46 h:m BC-1 E and Crowsnest Hwy/BC-3 E We will visit mine, mill, and tailings dam Questions to be answered will be handed-out on the bus
Schedule – Week 1 • Lecture 1 – Thurs. Jan. 3, 2:00pm • Course Overview • Lecture 2 – Thurs. Jan. 4, 3:00pm • Material Balances • Tutorial 1: Mass Balances 1
Schedule – Week 2 • Lecture 3 – Tues. Jan. 8, 2:00pm • Background on the Mining Industry • Lecture 4 – Tues. Jan. 8, 3:00pm • Principles of Mineral Processing • Lecture 5 – Thurs. Jan 10, 2:00pm • Comminution Practice - 1 • Group A - Lab 1 – Thurs. Jan 10, 3:00-5:00 • Group B - Tutorial 2 – Thurs. Jan. 10, 3:00-5:00 • Particle Size Analysis and Partition Curves
Schedule – Week 3 • Lecture 6 – Tues. Jan. 15, 2:00pm • Comminution Practice - 2 • Lecture 7 – Tues. Jan. 15, 3:00pm • Comminution Practice - 3 • Lecture 8 – Thurs. Jan 17, 2:00pm • Comminution Practice - 4 • Group B - Lab 1 – Thurs. Jan 17, 3:00-5:00 • Group A - Tutorial 2 – Thurs. Jan. 17, 3:00-5:00 • Particle Size Analysis and Partition Curves
Schedule – Week 4 • Lecture 9 – Tues. Jan. 22, 2:00pm • Separation Processes - 1 • Lecture 10 – Tues. Jan. 22, 3:00pm • Separation Processes - 2 • Lecture 11 – Thurs. Jan 24, 2:00pm • Separation Processes - 3 • Group A - Lab 2 – Thurs. Jan 24, 3:00-5:00 • Group B - Tutorial 3 – Thurs. Jan. 24, 3:00-5:00 • Work Index Calculations
Schedule – Week 5 • Lecture 12 – Tues. Jan. 29, 2:00pm • Separation Processes - 4 • Lecture 13 – Tues. Jan. 29, 3:00pm • Separation Processes - 5 • Lecture 14 – Thurs. Jan 31, 2:00pm • Separation Processes - 6 • Group B - Lab 2 – Thurs. Jan 31, 3:00–5:00 • Group A - Tutorial 3 – Thurs. Jan. 31, 3:00–5:00 • Work Index Calculations
Schedule – Week 6 • Lecture 15 – Tues. Feb. 5, 2:00pm • Flotation - 1 • Lecture 16 – Tues. Feb. 5, 3:00pm • Flotation - 2 • Lecture 17 – Thurs. Feb. 7, 2:00pm • Flotation - 3 • Group A - Lab 3 – Thurs. Feb. 7, 3:00–5:00 • Group B - Tutorial 4 – Thurs. Feb. 7, 3:00–5:00 • Pulp Density Calculations
Schedule – Week 7 • Lecture 18 – Tues. Feb 26, 2:00pm • Flotation 4 • Lecture 19 – Tues. Feb. 26, 3:00pm • Flotation 5 • Lecture 20 – Thurs. Feb. 14, 2:00pm • Flotation Machines • Group B - Lab 3 – Thurs. Feb. 14, 3:00–5:00 • Group A - Tutorial 4 – Thurs. Feb. 14, 3:00–5:00 • Pulp Density Calculations
Schedule – Week 8 Feb. 18 – Feb. 22 READING WEEK
Schedule – Week 9 • Mid-Term Exam – Tues. Feb. 26, 2:00-4:00 • Lecture 21 – Thurs. Feb. 28, 2:00pm • Flotation Economics • Group A - Lab 4 – Thurs. Feb. 28, 2:00-5:00 • Group B - Tutorial 5 – Thurs. Feb. 28, 2:00-5:00 • Mass Balances 2
Schedule – Week 10 • Lecture 22 – Tues. Mar. 5, 2:00pm – 3:00pm • Dewatering Practices • Lecture 23 – Tues. Mar. 5, 3:00pm – 4:00pm • Gold Processing1 • Lecture 24 – Thurs. Mar. 7, 2:00pm • Gold Processing1 • Group B - Lab 4 – Thurs. Mar. 7, 2:00-5:00 • Group A - Tutorial 5 – Thurs. Mar. 7, 2:00-5:00 • Mass Balances 2
Schedule – Week 11 • Lecture 25 - Tues. Mar. 12, 2:00pm • Gold Processing 2 • Lecture 26 - Tues. Mar. 12, 3:00pm • Uranium Processing • Field Trip to Copper Mountain, Princeton, B.C. • Mar. 14, 6:00am – 9:30pm • Questions to be Answered will be handed out on bus
Schedule – Week 12 • Lecture 27 - Tues. Mar. 19, 2:00pm • Coal Processing • Lecture 28 - Tues. Mar. 19, 3:00pm • Oil Sands Processing • Lecture 29 - Tues. Mar. 21, 2:00pm • Hydrometallurgy 1 • Group A - Lab 5 – Thurs. Mar. 21, 2:00-5:00 • Group B - Tutorial 6 – Thurs. Mar. 21, 2:00-5:00 • Smelter Contracts
Schedule – Week 13 • Guest Lecturer - Thurs. Mar. 21, 2:00-4:00pm • Lecture 30 – Thurs. Mar. 28, 2:00pm • Tailings Disposal and Environmental Issues • Group B - Lab 5 – Thurs. Mar. 28, 2:00-5:00 • Group A - Tutorial 6 – Thurs. Mar. 28, 2:00-5:00 • Smelter Contracts
Schedule – Week 14 • Lecture 31 - Tues. Apr. 2, 1:00pm • Tailings Dam Construction • Lecture 32 - Tues. Apr. 2, 2:00pm • Environmental Issues • Lecture 33/34/35 - Tues. Apr. 2, 2:00-5:00pm • Course Review
Performance Evaluation % Assignments/Lab Reports (6/5) 45 Field Trip Report 10 Mid-term Test 15 Final Examination 30 Total = 100 To pass the course, the average mark from the Mid-term together with the Final Exam must be greater than 50%
Suggestions • Become a student member of CIM - $21.40 (Canadian Institute of Mining - www.cim.org) • Discount rates on texts & conferences • CIM Magazine • Become a student member of SME - $15 US (Society of Mining Engineers www.smenet.org) • Great discounts on mining textbooks • Online textbooks & Mining Engineering magazine
More Suggestions • Read the trade journals • CIM Magazine • Canadian Mining Journal • SME’s Mining Engineering • EMJ • International Mining & Minerals • The Northern Miner • The Globe and Mail
The Canadian Mining Industry • Employs 350,000 people across Canada • one of every 40 workers • Our exports are worth $51 billion per year • one of every 7 dollars • represents 14% of Canadian exports • Every mining job creates at least one additional indirect job in the Canadian economy.
The BC Mining Industry • $9 billion industry • 7% of the province’s GDP • Second largest resource industry • Employs 30,000 people, paying the highest wages and benefits of any industry • In the Vancouver area, there are over 850 mining and exploration companies, over 400 mining equipment suppliers, consulting firms and service providers.
How significant? • Canada is among the top 10 world producers of 18 major metals/minerals in 2011 Number 1 Potash Number 2 Uranium Number 3 Aluminum , Titanium Number 4 Sulfur , Nickel Number 5 Diamonds, PGMs, Asbestos, Cd, Gypsum, Co, Zn, Mo, NaCl Number 7 Gold Number 9 Copper, Lead Number 11 Silver