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ECE 497 Capstone Design Will Barrett Asato Tashiro Adam Anderson

ECE 497 Capstone Design Will Barrett Asato Tashiro Adam Anderson. Purpose of the System. The purpose is to create a scanning system to determine the location and size of metal fragments in a medium density fiber panel. Background Information.

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ECE 497 Capstone Design Will Barrett Asato Tashiro Adam Anderson

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  1. ECE 497Capstone DesignWill Barrett Asato Tashiro Adam Anderson

  2. Purpose of the System • The purpose is to create a scanning system to determine the location and size of metal fragments in a medium density fiber panel.

  3. Background Information • The Weapons Integration & Development Directorate of the US Army Aviation and Missile Research, Development, & Engineering Center performs a variety of munitions and warhead test programs • Known as the “AMRDEC” • Patrick Taylor is our sponsor • They use bundles of fiber panels to capture shrapnel from the explosions • Each bundle is then searched BY HAND to recover fragments, tabulate the X/Y position, and mass for each panel • The panel location is used to determine the depth of the fragment

  4. Background Information (cont’d) • The process can take up to 100 man hours PER PANEL • Each experiment could require up to 96 panels, or 9600 man-hours per experiment • Removal is done outside on the test range • Personnel have to be in protective clothing • Fragments are bagged by weight • Fragments have to be cleaned and decontaminated for safe handling • Fragments are typically steel, but some tests use titanium or aluminum • Data derived from the analysis is tabulated in a spreadsheet format, with the fragment designation, count, bundle and panel number, X/Y location, and size/weight

  5. Fragment Set Weight Distribution STEEL WARHEAD FRAGMENT SET FOR FRAG BUNDLE SCANNER TESTING

  6. Typical Fragment Morphology

  7. Project Objective • Automate analysis procedures to the maximum degree feasible • Analysis of X/Y location goal is 15 minutes/panel • Portability – system can be setup by 1 person • Battery operated equipment is desirable

  8. Measurement Parameters • X/Y resolution of .5” • Minimum fragment detection of .25g

  9. Approach • Demonstrate a proof-of-concept capability that can be scaled up at a later time • Use commercial-off-the-shelf (COTS) equipment to produce a gray-scale image of the fragments contained in a panel • Process image to identify the centroid of each fragment and X/Y location • Output .csv file with the fragment location data

  10. COTS Imaging Systems • Ground Penetrating Radar (GPR) • Industrial Radiography

  11. What is Ground Penetrating Radar? • GPR is a non-destructive imaging method that uses radar pulses to image the subsurface • The radar pulses used are in the microwave band of the radio spectrum

  12. How does GPR work? • GPR is similar to a metal detector • The GPR system sends out thousands of RF frequency pulses into the ground • The frequencies that are reflected back return to the antennae • Frequency analysis of the reflected RF energy allows correlation of different material compositions in the subsurface

  13. GPR Schematic

  14. Typical Applications • Pipe Locating • Archeology • IED Locating (Improvised Explosive Devices) • Quality control of reinforced concrete

  15. Ground Penetrating Radar

  16. GPR Scans

  17. Describing Industrial Radiography • Industrial Radiography is also a non-destructive detection method which utilizes X-rays and gamma rays to view materials

  18. How Industrial Radiography Works • Similar to medical radiography, Industrial radiography uses an X-ray source to bombard a sample with high-energy radiation onto a film or a digital detector • This creates a 2D image of the different materials in the sample.

  19. Radiography Schematic

  20. Typical Applications • Security • Medical Imaging • Non-Destructive Testing • Castings • Welds

  21. Medical X-Ray Radiography X-Ray Source Imaging Surface

  22. Industrial Radiography

  23. (Insert pic of Xerox)

  24. Program Plan • Contact vendors • Image dummy panels using radiography and GPR • Utilize 2D images for image processing study • Image Processing Approach • 2D grayscale image can be processed using MATLAB to determine the centroid and area of each fragment • Tabulate fragments by area and X/Y location

  25. Current Status • Dummy panels have been fabricated • They will be shipped/delivered to USRadar, Hayes, ATS, and University Hospital this week • Start analysis of our simulated fragment panel this week

  26. Simulated Fragment Panel

  27. Simulated Fragment PanelBlack and White

  28. Simulated Panel with Border Detection

  29. Image Analysis DataPixcavator 5.1

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