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Chapter 13A

Chapter 13A. Operations Consulting and Reengineering. Learning Objectives. Know the scope of operations consulting. Understand how consulting firms make money. Have a framework for the operations consulting process. Describe the basic tools that operations consultants use.

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Chapter 13A

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  1. Chapter 13A Operations Consulting and Reengineering

  2. Learning Objectives • Know the scope of operations consulting. • Understand how consulting firms make money. • Have a framework for the operations consulting process. • Describe the basic tools that operations consultants use. • Be introduced to business process reengineering and the principles of reengineering.

  3. What is Operations Consulting? • Operations consulting: assisting clients in developing operations strategies and in improving production • An effective job of operations consulting results in an alignment between strategy and process dimensions that enhances the business performance of the client LO 1

  4. The Management Consulting Industry • Can be categorized in three ways: • By size • Most consulting firms are small • By specialization • Frequently characterized as either in strategic planning or tactical analysis and implementation • In-house or external LO 1

  5. Hierarchy • Finders: members who find new business • Minders: managers of project teams • Grinders: the consultants who do the work • Typically work in project teams • Selected according to client needs LO 1

  6. Economics of Consulting Firms • David H. Maister’s article on consulting draws an analogy between the consulting firm and a job shop operation • Three types of jobs: • Brain surgery: requiring innovation and creativity • Gray hair: requiring a great deal of experience • Procedures: requiring activities similar to other existing projects LO 2

  7. Where Operations Consulting is Needed • Plants • Adding and locating new plants • Expanding, contracting, or refocusing facilities • Parts • Make or buy decisions • Vendor selection decisions • Processes • Technology evaluation • Process improvement and reengineering LO 3

  8. Where Operations Consulting is Needed Continued • People • Quality improvement • Setting/revising work standards • Learning curve analysis • Planning and Control Systems • Supply chain management • MRP • Shop floor control • Warehousing and distribution LO 3

  9. When are Operations Consultants Needed • When faced with a major investment decision • When management believes it is not getting the maximum effectiveness from the organization’s productive capability LO 3

  10. Stages in Operations Consulting Process • Sales and proposal development • Analyze problem • Design, develop and test alternative solutions • Develop systematic performance measures • Present final report • Implement changes • Assure client satisfaction • Assemble learnings from the study LO 3

  11. Practical Guidelines for Conducting Consulting Projects • Under promise and over deliver • Get the team mix right • This 80-20 rule is true • Do not analyze everything • Use the elevator test • Pluck the low-hanging fruit • Make a chart every day • Hit singles LO 3

  12. Practical Guidelines for Conducting Consulting Projects Continued • Do not accept “I have no idea” • Engage the client in the process • Get buy-in throughout the organization • Be rigorous about implementation LO 3

  13. Operations Consulting Tool Kit • Problem definition • Data gathering • Data analysis and solution development • Cost impact and payoff analysis • Implementation LO 4

  14. Problem Definition Tools • Issue trees • Customer surveys • Gap analysis • Employee surveys • Five forces mode LO 4

  15. Data Gathering Tools • Plant tours/audits • Work sampling • Flowcharts • Organizational charts LO 4

  16. Data Analysis and Solution Development Tools • Problem analysis • SPC tools • Bottleneck analysis • Computer simulation • Statistical tools LO 4

  17. Cost Impact and Payoff Analysis Tools • Decision trees • Balanced scorecard • Stakeholder analysis LO 4

  18. Implementation Tools • Responsibility charts • Project management techniques LO 4

  19. Business Process Reengineering (BPR) • Reengineering: the fundamental rethinking and radical redesign of business processes to achieve dramatic improvements in critical, contemporary measures of performance such as cost, quality, service, and speed • As a engineering discipline, reengineering can be applied to any process in manufacturing and service businesses, education, and the government • Business process reengineering (BPR) is focused on reengineering business processes LO 5

  20. Principles of Reengineering • Rule 1: Organize around outcomes, not tasks • Rule 2: Have those who use the output of the process perform the process • Rule 3: Merge information-processing work into the real work that produces the information LO 5

  21. Principles of Reengineering Continued • Rule 4: Treat geographically dispersed resources as though they were centralized • Rule 5: Link parallel activities instead of integrating their results • Rule 6: Put the decision point where the work is performed, and build control into the process • Rule 7: Capture information once and at the source LO 5

  22. Guidelines for Implementation • Codification of reengineering • Clear goals and consistent feedback • High executive involvement in clinical changes LO 5

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