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Interpipe Steel – new philosophy of metallurgic production

Interpipe Steel – new philosophy of metallurgic production. INTERPIPE STEEL – NEW PHILOSOPHY OF METALLURGIC PRODUCTION. INNOVATIVE PRODUCTION. NEW PHILOSOPHY OF METALLURGICAL PRODUCTION :. Innovative technologies New production culture Young and educated staff Contemporary art.

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Interpipe Steel – new philosophy of metallurgic production

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  1. Interpipe Steel– new philosophy of metallurgic production INTERPIPE STEEL – NEW PHILOSOPHY OF METALLURGIC PRODUCTION

  2. INNOVATIVE PRODUCTION

  3. NEW PHILOSOPHY OF METALLURGICAL PRODUCTION: Innovative technologies New production culture Young and educated staff Contemporary art The best product quality The world's best labor productivity The world's best performance indicators

  4. INTERPIPE STEEL – THE LARGEST UKRAINIAN INVESTMENT DURING THE YEARS OF INDEPENDENCE Investments: 700 mlnUSD Capacity: 1,32mln. tons per year The biggest facility for high quality round billets’ production in Eastern Europe

  5. INTERPIPE HAS BUILT INFRASTRUCTURE FOR THE NEW MILL Steel making Scrap supply Interpipe has signed turnkey contract with Danieli to built electric steel making complex Modernization of scrap processing equipment Expansion of scrap collection network Power supply Construction of high voltage cable line 330 KV Construction of new substation Reconstruction of city substation Lime supply Construction of new lime factory Main equipment was supplied by Cimprogetti Technological gas supply New industrial gases plant was built by Messer on Site basis Авто и ж/д дороги Other supplies:by contract

  6. INTERPIPE STEEL - TURNKEY PROJECT OF DANIELI Production capacity – 1,32 mln. tons of round billets Electric arc furnace, 160 tons Twin position ladle furnace Twin tank vacuum degasser Two continuous casting machines: 5strand and 4 strand

  7. ELECTRIC ARC FURNACE (EAF) Furnace type: 3 phaseelectric arc furnace of alternating current with eccentric bottom tapping The furnace is equipped with automatic system of slag-forming and ferroalloy supply through crown to ladle.

  8. TWIN POSITION LADLE FURNACE Type of unit: Stationery with 2 scrap cars Ladle furnace equipped by with system of slag-forming and ferroalloy supply through crown.

  9. VACUUM DEGASSING UNIT Type of unit: Batch type, 2 chambers, 1door

  10. CONTINUOUS CASTING MACHINE №1 Type CCM: Curved-radial

  11. CONTINUOUS CASTING MACHINE №2 Type of CCM: Curved-radial

  12. MANAGEMENT SYSTEMSARE CERTIFIED ACCORDING TOINTERNATIONAL STANDARDSISO 9001AND IS0 50001

  13. MASTERED STEEL GRADES RANGE Pipe steel grades: • 35 • 45 • 09Г2С • 10 У • 10Г2 • 12Г2МБТ • 12ГФУ • 13ГМФ У • 13ХФА • 15Г У • 15Г У1 • 18Г2 У1 • 18Г2ФМ У • 20 У • 20Г У • 20ХФА • 20ХА • 25ХМ • 28ХГ2ТР У • 30Г2 • 30ХГМА-1 • 30ХГСА • 32Г2 У • 32Г2Ф У • 32ХА • 35Г2Ф У • 36Г2С (к) • 37Г2С • 37Г2СФ (к) • Д У Wheel steel grades: • 2 (КП) • 20ХФА • ER7 (R7T) • ER8 (R8T) • А2 • Т • КП-Индия Export steel grades: • 15Г2ВС3 • 35ГEA1N • 42ХМ4 SA1A • 45Г45ГФ ESCA-13/S355N • ER7 Gr. K-1

  14. INTERPIPE STEEL – ECOLOGICALLY SAFE TECHNOLOGIES

  15. SHUTDOWN OF OUTDATED OPEN HEARTH PRODUCTION Reducing of atmosphere pollution in 2,5 times 14thNovember 2012 -the last melting of the Interpipe NTRP open hearth production

  16. INTERPIPE STEEL IS EQUIPPED WITH UP-TO-DATE GAS TREATMENT SYSTEM Effective gas and dust recovery Using of up-to-date cleaning filters Final dust concentration – 20mg/m3

  17. WATER TREATMENT FACILITYAT INTERPIPE STEEL Closed water circulation type completely excludes outflows into the Dnepr river TWO CYCLES: «clean» circulation reversible loops to cool the equipment «dirty» circulation reversible loops for direct metal and slag cooling

  18. ECOLOGICALLY SAFE CABLE LINE HAS BUILT Control zone = 1 m Up-to-date protection technology and isolation technique allow to exclude negative influence on environment and citizens.

  19. INTERPIPE STEEL – THE PLANT FOR YOUNG AND EDUCATED PEOPLE

  20. INTERPIPE STEEL – YOUNG AND EDUCATED TEAM 4200candidates have visited the mill 10 persons per job – competition for some professions 500 employees –the mini mill staff 327employees have undergone additional training 31 years – employees‘ average age 76% of the staff have university degree

  21. EMPLOYEES HAVE UNDERGONE TRAINING Advanced training on the basis of National metallurgical academy and national Mining University Training in similar machines – on the basis of Belarus metallurgical plant Training according to educational center of DANIELI Mandatory training according to legislative requirements, training in Ukranian enterprises – Magnitogorsk Iron and Steel Company named after Ilich, DMKD, Dneprospecsteel, Interpipe NTRP

  22. NEW PRODUCTION CULTURE

  23. CONTEMPORARY MILL – ATTRACTIVE FOR YOUNG PEOPLE

  24. ABANDONING OF OBSESSIVE HABITS AND ONLY WORK CONCENTRATION Smoking is forbidden На заводе запрещено курить Alcohol-screening device at entrance.If alcohol is found out in blood– an employee will be fired Cell phones are forbidden There are metals detectors inside personal service room

  25. COMFORT AND CLEAN WORKING PLACES AND PERSONAL SERVICE ROOMS • Clean working places • Daily cleaning of working area and personal service rooms • Comfortable working conditions

  26. SEPARATE ZONES FOR DIRTY AND CLEAN CLOTHES System of zoning of personal service rooms: • Zone for clean clothes; • Shower and metals detectors; • Zone for work clothes.

  27. OWN NUTRITION SYSTEM

  28. DAILY WORKING CLOTHES CLEANING (AT COMPANY’S COSTS) Working clothes are designed specially per each profession and employees comfort. Daily cleaning • Working clothes include: • Jacket, pants, T-shirt, shoes, thermal underwear. • Additional: shower towel • There are summer and winter working clothes

  29. CONTEMPORARY ART IS A PART OF WORKING SPACE Art objects formspecial attitude of employees to their work, make the employees to revise their altitude to the working places

  30. THANK YOU!

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