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Simon Tessler KVA Nomination Area 3 - Changeover & Shutdown. Changeover & Shutdown Charter Delivery Actual = 1,241t = 4.85 % OEE Initially Simon worked closely with the CI Team and the Hygiene Manager to identify improvements on the Plant shutdown timings from 24 hours between products.
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Simon Tessler KVA NominationArea 3 - Changeover & Shutdown • Changeover & Shutdown Charter Delivery • Actual = 1,241t = 4.85% OEE • Initially Simon worked closely with the CI Team and the Hygiene Manager to identify improvements on the Plant shutdown timings from 24 hours between products. • Simon played an active role with the Operations teams & E2E leaders in coaching out the new process & identifying further improvements • This process is now in everyday use Manchester Plant Goal “to be the lowest cost, most reliable producer in Kellogg Europe, maximising profit for our customers”
Simon Tessler KVA NominationPacking Reliability & Ramp up • Packing Reliability & Ramp up Charter Delivery • Actual = 416t = 1.63% OEE • (Based on Q1 v Q2 data) • No Crew (Due to skills / absence) • Actual = 329t = 1.29% OEE • We introduced a SMED packing changeover process alongside a full set of Operational SOPs into Area 3 packing area • Simon took the lead to install the process and has worked with the E2E leaders and Packing Operators to embed the SMED process and the review process to capture opportunities for further improvements • This process is now in everyday use Manchester Plant Goal “to be the lowest cost, most reliable producer in Kellogg Europe, maximising profit for our customers”