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Quality & Simplicity in Flow Measurement

FLOW INSTRUMENTS. Quality & Simplicity in Flow Measurement. BT11 Series Totaliser. Quality & Simplicity in Flow Measurement. Introduction. Overview

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Quality & Simplicity in Flow Measurement

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  1. FLOW INSTRUMENTS Quality & Simplicity in Flow Measurement

  2. BT11 Series Totaliser Quality & Simplicity in Flow Measurement

  3. Introduction Overview The FBT11 progammable self powered flow totaliser is specifically designed for computing & displaying totals from flow meters or machinery with frequency, sine wave or pulse outputs. The instrument simultaneously displays resettable (batch) total & a cumulative total in engineering units as programmed by the user. Ultra low power consumption provides as much as 10 years of service from the replaceable 3.6V lithium battery. The BT11 may also be powered externally by 8~24Vdc. Direct on meter and panel mounting versions are available.

  4. Features • FBT11 Features • Self powered, 8 digit LCD cumulative totaliser and large • digit resettable totaliser • -20ºC to+ 80ºC operation •  Simple flow chart programming with English prompts • PNP/NPN selectable non scaleable or scaled pulse • output • IP66 / 67 (Nema 4X) weatherproof Reinforced Plastic • housing enclosure • Extended battery life up to 8 to 10 years & can be • externally powered by 8~24Vdc • Pin protected Programming • Reverse Polarity protected. • Accepts universal pulse inputs. • Meter or remote mount.

  5. Programming Simple Programming The FBT11 is fully user programmable and has selectable PIN protection for security. Simple flow chart programming with English prompts enables less technically skilled users to configure the FBT11 with ease. Once in the program mode the scrolling prompts guide you through the entire programming routine greatly reducing the need to refer to the manual.

  6. Output / Options Pulse Output The FBT11 output is NPN – PNP transistor link selectable for either non-scaleable pulse output to 5Khz or fully scaleable pulse output with a limit of 50hz. Both pulse outputs have a 50mA maximum drive capability. Optional Display backlighting ( needs external dc power for this option to illuminate ) Enviroments The FBT11 is designed to suit harsh conditions in industrial or marine environments. The robust housing is weatherproof to IP66, UV resistant, glass reinforced with viton seals

  7. RT100 Series UniversalRate Totaliser FBT11 Specifications Display Custom multifunction LCD  5 digit total (resettable) 7.5mm high display 8 digit accumulated total 3.6mm high display 3 programmable decimal points with both display lines Configuration Four tactile feedback keypad for flow chart entry of data with scrolling English prompts. User selectable 4 digit PIN set-up protection.Programmable engineering units and decimal point location for both rate and total. All programmed data is battery protected Signal Type Universal pulse / frequency input compatible with reed switch, coil-sine, voltage pulse & Namur proximity detectors. Input Frequency Range Max input frequency is 5Khz for coils, 2.5Khz for hall effect & current pulse inputs, 2Khz for voltage pulse devices & 500Hz for Namur proximity sensor. 0.001 to 99999.999 with floating decimal point during K-factor entry K-Factor Range Selectable as iltres, m3, kgs, gal, lbs, MLtr & Mgal or no units Engineering Units

  8. RT100 Series UniversalRate Totaliser FBT11 Specifications Decimal Points Individually programmable from 0 to 3 positions for total and accumulated total. Power Supply 3.6Vdc Self powered by replaceable Ultra Lithium batteries, life expectancy of 7to 10 years. External via regulated 8 to 24VDC Pulse Output Scaleable Pulse output max load 50mA and needs to be externally powered for this feature to operate. Non-Scaleable pulse output NPN/PNP selectable transistor, represents one pulse out for each input pulse from the primary measuring element. Operating Temperature -20° C to + 80° C Mounting Wall or horizontal / vertical pipe mount (with optional brackets)Panel mount (all models)Direct on flow meter mount (may require optional adaptors) Conduit Entries Self drill cable gland entry at base & rear of the enclosure Overall 85mm diameter x 45mm deep – weight 175gams Physical

  9. FRT12 Rate Totalizer Quality & Simplicity in Flow Measurement

  10. Introduction Overview The FRT12 flow rate totaliser has been specifically designed to operate with pulse producing flow meters such as positive displacement, turbine and paddle-wheel sensors, without the need for external power. Ultra low power consumption is a result of innovative design which provides may years of service from a replaceable lithium battery. External power may be applied to interface withcommon controllers such as PLC's via the scaleablepulse output and/or optional analog output. Multipoint linearity correction of the flow meter input can be programmed to enhance flow sensor rangeability.

  11. Features • FRT12 Features • Self powered, 8 digit total and accumulated total, 5 digit LCD instantaneous rate display • - 10ºC to+ 80ºC operation •  All data is retained in the event of power loss or battery removal • Simple flow chart programming with English • prompts • PNP/NPN selectable scaled pulse output as • standard • Robust IP67 (Nema 4X) Reinforced Plastic Enclosure with M20 x 1.5 electrical conduit • connections or ½” NPT option

  12. Features FRT12 Features • Low frequency cut off • Extended battery life up to 8 years • with unique programmable power • management function. • Multipoint linearity correction. ( Up to • 10 points, best under external power ) • Loop powered 4-20 mA output and • selectable PNP or NPN flow alarms • Multi functional dual flow inputs. • ( A+B, A-B & A÷B )

  13. Features FLOMEC Flow meter B Function A - B Flow meter A

  14. Programming Simple Programming The FRT12 is fully user programmable and has selectable PIN protection for security. Simple flow chart programming with English prompts enables less technically skilled users to configure the FRT12 with ease. Once in the program mode the scrolling prompts guide you through the entire programming routine greatly reducing the need to refer to the manual.

  15. Outputs Scaleable Pulse Output A selectable NPN or PNP output with variable pulse width is provided to ensure compatibility with commonly used PLC inputs and counters. The default width of 300ms (frequency permitting) enable most PLC's to successfully scan the incoming pulses with standard input circuits, reducing need for the additional cost of high speed counter inputs. Loop Powered 4 - 20 mA Output An optional high resolution analogue output enables transmission of the instantaneous flow rate. During configuration the FRT12 will simulate the zero and span currents with a facility to digitally tune these values to match your secondary instrument.

  16. Outputs Flow Alarm Outputs Optional NPN or PNP selectable high and low flow rate alarms have independently adjustable dead bands to provide application flexibility and enable connection to commonly used devices. Enclosure Design Thoughtful design enables the FRT12 to be mounted directly onto flow meters regardless of their orientation. Multiple conduit connection also reduce wiring restrictions simplifying and minimising installation costs. Optional stainless steel mounting kits enable wall or pipe mounting with commonly available worm drive ring clamps.

  17. FRT12 Specifications Display Custom multifunction LCD - 8 digit alphanumeric, 9mm (0.35") character height displays: 8 digit total (resettable) 8 digit accumulated total 5 digit instantaneous flowrate programming prompts and messages - Subscript text, 2mm (0.08") character height, annunciates functional status Configuration Four tactile feedback keypad for flow chart entry of data with scrolling English prompts. User selectable 4 digit PIN set-up protection.Programmable engineering units and decimal point location for both rate and totals, time base, K-factor, rate dampening and power management function. All data is E2PROM protected in case of power loss or battery failure. Signal Type Universal pulse / frequency input compatible with reed switch, open collector, Namur and sine wave with 20mV minimum P-P voltage (typical of turbine coils) Input Frequency Range 0 to 5 kHz (rate display minimum 0.25 Hz) K-Factor Range 0.001 to 99999.999 with floating decimal point during K-factor entry Engineering Units Selectable as ltr, m3, kgs, gal, lbs or no units

  18. FRT12 Specifications Rate Time Base Selectable units, per second, minute, hour or day Decimal Points Individually programmable from 0 to 3 positions for rate, total and accumulated total. Power Supply 3.6Vdc Self powered by replaceable Ultra Lithium batteries, life expectancy of 5 to 8 years depending on power management selection. External via regulated 8 to 24VDC or optionally via the 4-20 mA output loop. Optional: Universal AC/DC (110-240VAC) with SPST relays Pulse Output Scaleable NPN/PNP selectable transistor, 100 mA max. resistive loadAuto ranging pulse width with 1:1 ratio, defaulting to a maximum of 300 ms. Linearisation Up to 10 flow rate and frequency coordinates can be entered to enhance flowmeter accuracy when externally powered (VDC or 4-20 mA loop) Optional Analog Output 2 wire 4-20 mA output, 12 to 24 VDC into 750 ohms @24VDCResolution 0.1% of range, programmable zero and span with output simulation Optional Alarm Outputs 2 x NPN / PNP selectable transistor outputs, low and high flow alarms with adjustable deadband, 100 mA max. resistive load

  19. FRT12 Specifications Optional Dual Inputs A+B, A-B or AB, all outputs correspond to the flow computation Enclosure IP67 (Nema 4X) UV resistant fibreglass reinforced plastic with stainless steel screws and viton o-rings seals.109 mm (4.3") diameter x 46 mm (1.8") deep, 0.45 kg (250 grams) Mounting Wall or horizontal / vertical pipe mount (with optional brackets)Panel mount (all models)Direct on flowmeter mount (may require optional adaptors) Conduit Entries 3 x M20 x 1.5 or 1/2" NPT Operating Temperature -20 to 80oC (-4 to 176oF)

  20. FRT20 Rate Totaliser Quality & Simplicity in Flow Measurement

  21. FRT20 Introduction Overview The FRT20 flow rate totaliser has a large digit display & has been specifically designed for computing & displaying flow rates & totals from flow meters with pulse, sine wave or frequency outputs. The instrument displays resettable ( batch ) total, cumulative total and instantaneous flow rate in engineered units as programmed by the user Designed for the more rugged applications in mine sites & mobile installations, the FRT20 LCD display has a back light panel & large digits for distance viewing at night.

  22. FRT20 Features • FRT20 Features • 6 digit large LCD total & 8 digit cumulative • totaliser, 5 digit rate display. • - 10ºC to+ 80ºC operation. • Scaleable universal pulse or frequency inputs. • Non volatile memory. • Reverse polarity protection. • Simple flow chart programming with English • prompts. • Scaled pulse output • LCD backlighting as standard. • Robust IP67 (Nema 4X) Aluminium field & panel • mountable enclosure

  23. RATE PROGRAM RESET ENTER ACCUM TOTAL FRT20 Programming Simple Programming The FRT20 is fully user programmable and has selectable PIN protection for security. Simple flow chart programming with English prompts enables less technically skilled users to configure the FRT20 with ease. Once in the program mode the scrolling prompts guide you through the entire programming routine greatly reducing the need to refer to the manual.

  24. meter mounts pipe mount panel mount facia protector FRT20 Options Flow Meter Options The FRT20 can be mounted in various configurations including pipe mount, meter mount & panel mount kits are available. The FRT20 is also available with a heavy duty facia protector shield where rugged applications warrant extra protection. An extended life battery pack can be added & installed for those applications which cause heavy drain on the battery life.

  25. Dimensions FRT20 Installation Designed for the more rugged applications where metal enclosures are needed The FRT20 LCD display has a back light panel & large digits for distance viewing at night.

  26. FRT20 Specifications Display • 2 lines of display with subscripts & icons • Accumulated total - 8 digit s 7mm high programmable to 3 decimal placesResettable Total - 6 Resettable digits 17mm high , 3 decimal places maximum • Flow Rate – 5 digits to 3 decimal places Configuration Four tactile feedback keypad for flow chart entry of data with scrolling English prompts. User selectable 4 digit PIN set-up protection.Programmable engineering units and decimal point location for both rate and totals, time base, K-factor, rate dampening and power management function. All data is E2PROM protected in case of power loss or battery failure. Signal Type Universal pulse / frequency input compatible with reed switch, open collector, coil ( 15 mV P/P min ) Namur and other proximities Input Frequency Range 0.1hz to 5 kHz (with programmable low frequency cut -off) K-Factor Range 0.001 to 99,999.999 ( scale or K-factor ) Engineering Units Selectable as ltr, m3, kgs, gal, lbs or no units

  27. FRT20 Specifications Rate Time Base Selectable units, per second, minute, hour or day Decimal Points Individually programmable from 0 to 3 positions for rate, total and accumulated total. Power Supply 3.6Vdc Self powered by replaceable Ultra Lithium batteries. External via regulated 8 to 24VDC Optional: Extended life battery pack for heavy duty power applications Pulse Output NPN scaled pulse matches whole number of display ( pulse width mirrors pre-scaled incoming pulse Enclosure IP66 / 67 ( Nema 4X ) powder coated aluminium Operating Temperatures -10 to +80 deg C ( 14 to 176 deg F )

  28. FEB10 Series Batch Controller Quality & Simplicity in Flow Measurement

  29. FEB10 Introduction Overview The FEB10 is a fully programmable high speed batch controller specifically designed to operate with common pulse producing flow meters such as positive displacement, turbine, mass, vortex or magnetic style. Power. The instrument displays batch value, batch progress & cumulative total in engineering units as programmed by the user, it also logs the total number of batches performed and total volume dispensed. The FEB10 scrolls messages to prompt the user at each stage of operation. Batch limiting and no-flow detection are “safeguards” against erroneously high batch entries, loss of flow input signal or pump failure.

  30. FEB10 Features • FEB10 Features • Large 8 digit batch & cumulative total LCD • - 10ºC to+ 80ºC operation • Simple flow chart programming • Scaleable flow inputs • Two Stage control • Automatic over-run compensation • PIN protected programming • Missing Pulse (no flow ) Alarm • Maximum batch size limiting • Non volatile memory • Robust IP66/67 Reinforced Plastic Enclosure • with M20 x 1.5 electrical conduit connections • or ½” NPT option

  31. Control options V1 single stage V1 + V2 two stage V2 V1 flow FEB10 Outputs Control Outputs 2 Independent outputs can be programmed to provide stepped control at the start and / or end of each batch. DC powered models have two solid state control outputs, 1A NPN open collector, 24Vdc maximum. No flow alarm The FEB10 will monitor the flow situation for loss of flow meter input signal An automatic over run compensation feature corrects for any batch errors attributed to slow closing valves.

  32. ECOBATCH gal RUN ACCUM. TOTALSTOP BAT LOW HIGH RESET RUN BATCH ACCUM TOTAL PROG RATE STOP * Vertical pipe mount Panel mount 18 mm ( 0.7 ” ) Surface mount footprint (use 4 screws supplied ) 42.6 mm ( 1.67 ” ) 96 mm ( 3.8 ” ) RATETOTALISER gal RUN ACCUM. TOTALSTOP BAT LOW HIGH PROGRAM ACCUM TOTAL ENTER Cut a 106.5mm (4.2 ”) diameter hole in panel Wall mount using optional bracket set Conduit entries have an integral moulded seal, to remove break seal out using suitable lever RESET TOTAL FEB10 Installation

  33. V3.1 HOLD 3 2 1 hold Program & Stop keys for 5 secs to enter the program PROG TESTING DISPLAY 88888888 STOP TO CHANGE BATCH PROGRAM MODE ENTERED if PIN protected ENTER PIN press Prog. key to step through program levels PIN _ _ _ _ PROG ENTER BATCH CHANGE PIN No. Y / N QTY. XXXXXXXX NU PIN Y ~ N if incorrect PIN No. is entered YES NO INVALID PIN VIEW EXISTING PROGRAM DETAILS ONLY PIN _ _ _ _ RESET ACCUM TOTALS Y / N RESET Y ~ N SET ENGINEERING UNITS ENG UNIT Ltrgalm3Ibskgs(none) TO REPEAT BATCH RESET K-factor (scale factor) is the number of pulses per unit volume or unit mass eg: 20.465 pulses / litre, gallon, kg etc. ENTER NUMBER PULSES PER Ltr m3 kg gal Ib (unit) K 0000.001 ~ 999999.999 RUN RUN AUTOMATIC OVERRUN COMPENSATION TO ABORT SET DECIMAL POINTS A/COMP Y ~ N DPt TOTAL00.00.000.000 DPt ACCUM TOTAL 00.00.000.000 STOP TO SET MISSING PULSE TIME OUT T / OUT 00 ~ 99 seconds PAUSE SET COUNT DIRECTION COUNT DN ~ UP TO RESUME NETWORK OPERATION SET BATCH LIMIT YES NO N / WORK Y ~ N XXXXXXXX START DELAY - RELAY 2 DELAY 000 ~ 999 seconds SET UNIT ID No. ID No. X See page 13. PRE STOP VALUE - RELAY 2 B A T C H E N D END Y ~ N PRE 000 ~ 999 NO YES continued Exit program mode Programming / Operation FEB10 PROGRAMING FLOW CHART Batch Set Batch Set

  34. Product 1 Product 3 Product 4 Flowmeter Multi product batching V1 V2 V2 V3 V3 V4 Ecobatch 4 Ecobatch 1 Ecobatch 2 Ecobatch 3 network loop V4 V1 Valve Ecobatch 1 Ecobatch 2 Ecobatch 3 Ecobatch 4 network Product 2 Mix tank 4 Mix tank 3 Mix tank 2 ECOBATCH ECOBATCH ECOBATCH ECOBATCH ECOBATCH ECOBATCH ECOBATCH ECOBATCH Mix tank 1 loop Valves Flowmeter FEB10 Installation Multi point batching CONTROLLER NETWORKING FEB10 has a networking feature which allows up to 9 individual batch controllers to be networked together with each being connected to one common flow meter (see opposite). Typical applications are where one liquid is being dispensed to a number of individual outlets or a number of different liquids are to be batched via one common flow meter. Networking takes place when any one controller is started, at this point the flow meter input (count) is restricted to the controller in use, all other controllers will not count and their start function will be inhibited.

  35. FEB10 Specifications Display 9mm High alpha numeric characters + subscripts Batch & Accumulated total - 8 digit programmable to 3 decimal places Input Signal Type Pulse & frequency , reed switch, open collector, coil ( 15mV P-P min ) current, voltage, namur & other proximities. Max frequency 10Khz K-Factor Range 0.001 to 9,999,999.999 with 3 floating decimals ( scale or K-factor ) Control Outputs Two 1Amp NPN open collectors, 24Vdc max. Alarm output No Flow Alarm – 1Amp open collector ( NPN/PNP selectable ) 24Vdc max. Operating Temperature -10 to +80 deg C Power Requirements 12 – 24 Vdc, 50mA Engineering Units Selectable as litres, m3, kgs, gallons, lbs or no units Status Interlocks Batch status output, batch inhibit input, network looping.

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