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TBA Electro Conductive Products Ltd. Electrically Conducting Coatings Presented by Mark Lineker- Technical Sales Manager (TBA ECP). TBA Electro Conductive Products supplies a wide range of coatings modified with a variety of conductive fillers.
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TBA Electro Conductive Products Ltd Electrically Conducting Coatings Presented by Mark Lineker- Technical Sales Manager (TBA ECP)
TBA Electro Conductive Products supplies a wide range of coatings modified with a variety of conductive fillers. These coatings are tailored to provide varying degrees of electro-conductivity and are especially suitable for use in applications where protection from static electricity and electromagnetic interference (EMI) is required. The coatings have been developed for optimum adhesion to a wide variety of substrates. Conventional plastics are normally electrically insulating materials which typically exhibit surface resistances of 1012 - 1016 ohms per square. Introduction to Conductive Coatings
Introduction to Conductive Coatings Static dissipative Coatings Surface resistivities between 106 and 1010 ohms per square, for use in applications where slow , controlled and low energy dissipation of electrostatic charges is required. For example ATEX (Explosive Atmosphere) and electronics applications. Conductive Coatings Surface resistivities of less than 106 ohms per square, designed to meet the requirements of EN 61340 (specifications which refer to the protection of electronic components from electrostatic damage). EMI Shielding Coatings Volume resistivities less than 1 ohm-cm and up to 55 dB attenuation of EMI radiation. SALES 01706
Advantages of Coatings • Low cost option for tooling and material use • Standard or existing parts can be used • Selected areas can be made conductive • Can be applied in situ. • Retrofitting is easy • Provides environmental protection too
ECP 520+530 Range Static Control Coatings • A wide range of polymer resins are employed to produce conductive coatings, including acrylics, polyurethanes and epoxies. • A typical application using ECP 526 grey static dissipative 2 pack epoxy floor paint. Complies with requirements of BS IEC 61340-5-1 and ATEX • Permanently conductive • All 520 and 530 series paints are easily processed using conventional spray equipment, brush or roller
Applications • Racking, storage and handling • Grade ECP 538 stoving enamel) • Mineral filled permanently conductive grey stoving enamel • Bench unit for conductive picking bins.
Applications • High temperature static dissipation for military use. • Grade ECP 537 high temperature silicone grey static dissipative paint. • Pictured right is the nose cone from a 4 inch shell. • Paint has to withstand high temperature during flight and firing as well as providing permanent static dissipation.
Applications • Electronics enclosures for Hazardous atmospheres. • Grade ECP 535 grey static dissipative acrylic paint. • Complies with ATEX requirements, BASEEFA approved applications • Standard enclosures can be made ATEX compliant
Applications • Benches, storage etc. • ECP 534 static dissipative powder coating. • Gives high quality static dissipative and groundable finish to metal framework. • Provides a durable and environmentally protective finish.
Applications • High Voltage fields • Electrostatic fields can build up on HV enclosures. • Sudden discharge results in product failure • ECP 536 non migratory conductive coating provides controlled discharge.
ECP 500 Series EMI/RFI Shielding Paints • Nickel or Silver/Copper based • Internal coating provides Faraday Cage • Use in conjunction TBA ECP shielding gaskets • Surface resistance of <1Ω • High levels of shielding. • Good adhesion to a variety of substrates.
Shielding Performance • Typical shielding graph for ECP502/JSF023 Nickel Acrylic Shielding paint • Typically provides55-60dB shielding depending on frequency • Comparable with other solutions
Applications • Electroplating • Consistent conductivity allows for uniform copper plating • Resistant to electroplating chemicals • ECP 502/JSF024 Nickel Acrylic
Prototyping • A number of TBA ECP coatings are available in 400ml aerosol packages • Ideal for prototyping, touch up or small scale production work. • Products available in aerosol form • Nickel acrylic and Silver Copper acrylic EMIRFI shielding paint. • Black conductive acrylic, grey static dissipative acrylic, black conductive flexible polyurethane BS IEC 61340 and ATEX compliant paints.
New Developments • Clear permanently sprayable conductive paints • Based on Carbon Nano Tube and graphene technology • Values of < 106 Ω obtained • BS IEC 61340 and ATEX compliant • Available in acrylic, polyurethane and water based epoxy. • Developed as a result of TBA’s involvement in “Transcond”, a two year EU FP7 funded research project.
Multi wall carbon nanotubes are very small hollow tubular structures of graphitic carbon Diameter is typically 1.2-2.4nm and 1 nm is 10-9 metres (1,000,000,000ths) Typically 10,000 nm long fibrils Very high aspect ratio ECP 570 Series Transparent Coatings Forms of carbon , top left graphene, bottom left Carbon Nano Tube Multiwalled carbon nanofibres (MWCNF) grown on substrate
Developed via EU FP7 funded project “Transcond” Permanent static dissipation based d on CNT/Graphene hybrid additives Complies with ATEX and BS IEC61340-5-1 High light transmission (see box right) Sprayable, 3D shapes can be coated Ideal for instrument displays or clear packaging ECP 576 Transparent SD Paint
ECP 571 Clear Static Dissipative Acrylic Paint • Hard Wearing acrylic paint. • Meets the requirements of ATEX and • BS IEC 61340-5-1. • Ideal for lighting applications. • Sprayable and available in aerosol • form. • Suitable for coating in situ • equipment.
ECP 500 series Coatings Summmary Summary • State of the art coatings • EMI/RFI Shielding, BS IEC 61340-5-1 and ATEX compliant paints • Suitable for a wide variety of applications and substrates. • Clean materials with very little particle shedding ( compare with carbon black) • Products have EMI shielding as well as ESD properties