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A Real Solution. Industrializing the Building Construction Process. Dr. Mohamed Al-Hussein Email: malhussein@ualberta.ca. Residential Construction Material Waste Minimization. (by volume). EMISSIONS ANALYSIS: ON-SITE CONSTRUCTION CO2 EMISSION. 23%.
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A Real Solution Industrializing the Building Construction Process Dr. Mohamed Al-Hussein Email: malhussein@ualberta.ca
Residential Construction Material Waste Minimization (by volume)
24kg of CO2 per kg of manufactured drywall1 8.64MJ/Kg of manufactured drywall2 0.76 kg CO2/sf of manufactured drywall3
The cost of weather protection & scaffolding Building 4-times
Replacing 7-Studnet dorms bungalows With 5- each is 3-story in one summer The challenge is how to assemble on site these 5 3-story each in 10-working days
Today’s Technical Challenges Drafting For Manufacturing (DFM) Lean Manufacturing BIM Modeling Beyond BIM Supporting Tools
Industrialization creates new requirements for design Current Drafting software Does NOT support the manufacturing
ALGORITHM ANALYSIS: FRAMEX 45,000 + lines of Code • Floor plan • 3D Model
CUTEX: 2D-OPTIMIZATION Cutting pattern Possible cuts Non-Guillotine cutting Cutting pattern vector Waste Gilmore-Gomory Guillotine cutting Sheets Residual
CUTEX: 2D-OPTIMIZATION (CON) Waste : 2.4%
Beyond BIM: Lifting Scenario Scenario 1 Kullman Arrangement one building @ a time (1-Building in 2- days) -Background Color –one day of operation -Box – module number, sequence, Advance-Present -A, B, B1 – spots for module lifting -PB1 – place building 1