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Flexiflo Presentation. Presentation for Fluid Handling Products Es. Company Profile. Specialize in assembling, welding, testing & certifying hoses, fittings, loading arms etc… Facility based in Damman with workshop and warehouse
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Flexiflo Presentation Presentation for Fluid Handling Products Es
Company Profile • Specialize in assembling, welding, testing & certifying hoses, fittings, loading arms etc… • Facility based in Damman with workshop and warehouse • Trained technicians, Certified welders and service professionals. • 3 P’s - Pride, Professionalism & Passion • Joint Venture Operations in Saudi Arabia, Bahrain, Kuwait, Oman and Qatar.
Company Profile • World Class Manufacturers of hoses, fittings & loading arms. • In house quality system for assembling and testing • Unique Part Nos for Traceability • In short we specialize in only Flexible Fluid Handling Products with a focus to offer a quality product with the highest levels of service coupled with competitive prices. • All our products are carefully designed to suit the application and it is our philosophy that we want to work with our customers on a long term basis with safety and product knowledge carefully understood.
Products • Hydraulic Hoses with 24 hour Mobile Van Service • SS Flexible Hoses & SS Expansion Bellows • Composite Hoses • Industrial Rubber Hoses • Rubber Layflat Hoses • Fire Hoses • Kamloks, Drybreak Couplings & Complete Industrial Fittings • Loading Arms and Accessories • Tank Truck Equipment • Vapour Recovery Units • Chemical Injection Pumps and Air Operated Double Diaphragm Pumps • Complete Hose Management • Testing & Recertifying
KAMLOKS/AUTOLOKS • OPW invented the cam & groove system and the word Kamlok • Manufactured in accordance to MIL-C-27487 • With the market forces demanding on concerns on safety, spillage, prevention against arms opening accidentally due to manufacturing or operators carelessness, OPW invented and patented the “Autolok” version of Kamlok • The Autolok has a spring loaded arm which self locks when fully closed • With this feature there is no need to put wires, cables etc to keep the arms from opening up when connected • Presently available only in SS316 and due for commercial release in Al Alloy material • The following presentation will demonstrate the operation of the Autolok
DRYBREAK COUPLINGS • DRYLOK • As the name indicates the Drylok is the family of the CivaconDrybreak couplings that offer the least spillage ( in cc), lowest pressure drop across the coupling, highest working pressure (300 psi ) and highest flow rate for any dry break coupling available in the market. • The coupling has many safety features and the most important one is that the coupling cannot be uncoupled when the valves are open. • Wide applications like chemicals, slurries, acids and even some gases. • Easy to operate as illustrated in this animation
Todo Dry Break Couplings • Another system of drybreak couplings as seen in the below animation • How it works
COMPOSITE HOSES • Benefits of Composite Hoses • Probably the most versatile hose available in the industry for petroleum products & chemicals • Light weight with excellent flexibility making it operator friendly • Referred to as a “ failsafe “ hose as the composite hose assembly will show signs of failure and not blowout suddenly causing a major catastrophe • Excellent electrical resistance from end to end ensuring that any any static current that can build up by the velocity of the product flowing will be dissipated • High safety factors making it a versatile hose for the industrial market place.
Loading Arms Advantages of OPW Loading Arms • More than hundred years experience in the transfer of hazardous fluids. • Proven and effective technology. • Simple thus reliable product design. • Ease of maintenance for all loading arm components. • Extended track record of equipment supplied to all major oil companies. Advantages of Gamah – Flexiflo • Local Support • Complete Spares Program of Swivel Joint Seals/API Couplers and Seals/Loading Valve Seals etc • Trained Technicians to replace Swivel Seals and Balance the Loading Arms – Presently available in Dubai. • Installation of Top/Bottom/LPG/Sulfur Loading Arms in the Middle East with Shell, Aramco, Emarat, Eppco, Dow, Petrochem, Adnoc etc.
Recent Projects – Loading Arms • 58 Bottom Loading Arms – Adnoc-Fod • 24 Bottom Loading Arms – Dubai Airport Expansion, Jebel Ali • 8 Bottom Loading Arms – Emoil, JebelAli • 6 Chemical Top Loading Arm – Alx CT, Egypt • 4 Top Loading Arms – Shell Chemicals • Recently Received an order for 5 Bottom Loading Arms – Aramco, Riyadh Bulk Plant
Transfer by Loading arms • Top Loading • Bottom loading
LOADING ARMS • Top Loading Arms for Petroleum Products • Top Loading Arms for Chemicals • Bottom Loading for Petroleum Products • Bitumen, Asphalt & Sulphur Loading Arms • LPG Loading Sets • Floating Suctions & Rain Drains • Loading Arms are nothing but a combination of the following items: • Swivel Joint + Pipe + Balancing Unit + Loading Valve + Accessories • We can design, supply, commission and refurbish OPW top & bottom loading arms. We carry stock of seal kits for swivel joints, loading valves etc
LOADING ARMS • Standard API Bottom Loading • Movement of LPG Arm • Breakaway Couplers – Live Demo • Movements of Top Loader with Step Unit • Breakaway Couplers – Operation
LOADING ACCESSORIES • VISI-FLO or Sight Glass Indicators-very useful to see the product flow through pipelines. Available in threaded, flanged versions in SS, Bronze and Al with various seals. • Swivel Joints – which is the heart of any loading arm system and also finds a lot of use in conjunction with hoses to connect pipes without damaging the hoses. • Rack Hose Covers – can be custom made to suit terminals requirements and also can be colour coded to avoid mismatch of products. • API 5 Cam Bottom Loading Couplers which are 100% interchangeable with any API adaptor.
Rack hose covers • heavy vinyl material • full colour range • lettering & logo’s • customised length • increased hose life • damage prevention • product identification
BOTTOM LOADING CABINET • 8 compartment truck with openable API adaptors with caps • Vapour recovery connection with red coloured cap • Liberty Overfill prevention socket • Product indicators
API RP1004/CEN TC296/ADR/ Bottom loading adapter • Model 897B with bronze nose-piece • Nominal size: 4” with 4” TTMA Flange • With grease nipple for handle • With sightglass • Maximum flow rate: 2500 l/pm • Material: Aluminium housing,Viton sealing,SS internals
PNEUMATIC CONTROL PANEL • All parts mounted in lockable stainless steel box • Open and close buttons with visual indicators: Red/green and Auto closure in case air pressure is less than 3.5-4 bar. • With RFL unit and manometer • Door interlock and emergency stops • Coaming valve open/closed indicator • With quick relieve exhaust
MANHOLE-COVER STEEL • Zinc plated Steel base cover & Aluminium PAF cover • Self-Latching • 2-Stage opening • Mounting holes for Liberty, vapour valve & Dip-tube • Conform ADR • Equipped with P/V valve • Weld-ring: Alu (90 mm/6-8 mm height) or Steel (76 mm/6 mm height) • Seals Acrilo-Nitrile/Viton
Major Customer • SHELL GROUP – CHEMICALS & PETROLEUM DISTRIBUTION – UAE, Oman & Egypt • DOW CHEMICALS • EMIRATES NATIONAL OIL COMPANY ( ENOC ) • EMARAT • ADNOC & GROUP COMPANIES • NATIONAL DRILLING COMPANY • EXXON MOBIL • BRITISH PETROLEUM • KUWAIT OIL TANKER COMPANY • PETROCHEM MIDDLE EAST • ARABIAN CHEMICAL TANKERS • HALLIBURTON • SCHLUMBERGER • BJ SERVICES • TOTAL LUBRICANTS • WEATHERFORD • DUBAI ALUMINIUM COMPANY
General Information We have succesfully executed Projects for our various products and have worked with every major End User, Consultant, Contractor . We constantly take part in Exhibitions, conduct seminars and open the dialogue box between the end users and the manufacturers. Thanks for your time and we hope this presentation was useful.