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FRONTLINE

FRONTLINE. Wide Range Of Manugraph Press Lines. FRONTLINE. FRONTLINE. Designed for the Customer requirements Newspaper printing, inserts, supplements, books and Magazine printing. High degree of flexibility for both colour as well as Pagination.

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FRONTLINE

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  1. FRONTLINE Wide Range Of Manugraph Press Lines

  2. FRONTLINE

  3. FRONTLINE Designed for the Customer requirements Newspaper printing, inserts, supplements, books and Magazine printing. High degree of flexibility for both colour as well as Pagination. Vertical web lead configuration to meet single colour and four colour pagination requirement. For Medium to high circulation Daily. Modular configuration.

  4. FRONTLINE FEATURES Press Speed IPH : 60,000 Cut-off mm. : 533 , 546, 560 & 578 Web Width Max. mm. : 915 Min. Mm. : 700 Max. Speed / No. of webs cph : II nd fold folder : 60,000 / 12 webs III rd fold folder (Rotary) : 40,000 / 4 webs Web grammage gsm : 38-60 Non Printing Gap mm. : 12

  5. FRONTLINE MAIN AGGREGATES 4 X4 TOWER H PRINT UNIT

  6. FRONTLINE Print Unit - Features • Flat / Inline cylinder stack arrangement. • Spray Dampening System • Three Raceway Bearings for Printing Cylinders • Toolless Plate Lockup System • Tension Shaft Narrow Gap Blanket Clamping System • Plate and Blanket cylinders with hardened Bearer rings • Auto Bearer Lubrication System • ManuColor Remote Ink Zone Control System • CIP3 Compatibility • Shaftless Infeed Roller for each web with nip roller • Inertia Roller on top of the Tower

  7. FRONTLINE Print Unit - Features Shaftless Drive System Two motors per tower. Max.Three web facility per Tower Web Break Detectors at entry and exit of each web Web Severer at entry and exit of web of the tower Motorized Lateral and circumferential Registration System Motorised Image corrector for correcting the fan-out Belt Type web up system for single web per tower

  8. FRONTLINE Inking Unit • Nine Roller Inking Train having two Ink • Form rollers and two Oscillating Roller • Ink Duct Driven through Variable speed DC drive. • Undershot Ink Duct having 12 Ltr. capacity • Washing device system per train • Oscillating roller has ± 15 mm. Constant stroke. • Rilsan coated oscillating roller and ink take-up roller. • Remote Ink Zone Control System with CIP3 compatibility • Auto Tracking with Press Speed for ink Balance

  9. FRONTLINE SPRAY DAMPENING UNIT • Technotrans Three roller Spray Dampening. • Dampening System with one form ,one intermediate and one oscillating roller. • Four nozzles per bar. • Hard Chrome Plated oscillating roller • Independent nozzle control. • Auto Tracking of nozzle opening • for Ink Water balance. • Eight nozzle bars as an optional.

  10. FRONTLINE ManuColor Remote Ink zone Control System - Features • 15” colour touch screen monitor • Ink profile of each colour is displayed • as bar graph & numerical value • Copy or swap function • 40 mm. Zone width & 3 micron • minimum step • Control of max.16 ducts from a single • console • Self Diagnostics & CE certification

  11. FRONTLINE Standalone Flying Splicer - Features • Maximum diameter of the reel - 1270mm • Minimum diameter of the reel - 700mm for pasting • Two Arm Flying Paster for Automatic Reel change • Pneumatically Operated chuck type Reel Clamping • Two full reels can be handled at a time • Motorised lateral reel adjustment with auto sensors • Dancing roller with pneumatic brake for Tension • control

  12. FRONTLINE F 1270 Jaw Folder Features • 2:3:4 Jaw Folder • 70,000 copies per hour • 533mm, 546mm, 560mm, 578mm • cutoffs (21”, 21½”, 22”, 22¾”) • 12 web capability over lower former • board • Web width (max): 915mm (36”) • Straight and collect folding options • 72º steep angle former • Up to 3-High former levels & optional • 4th side former • Servo driven shaftless quarter folder • with pecking style chopper , 4 tape • and full brush transport control

  13. FRONTLINE F 1270 Jaw Folder Features • On-the-run lap adjustment; on-the-run pin • timing; adjustable gain bands • On-the-run ½ fold bucket phasing • Push button change-over from half to • quarter Fold • Three sets of nip rollers standard • Optional Stitcher sections • Push button air clutch engagement • Shafted or footprint shaftless drive options • Optional cross perforator with On-the–Run • phasing , skip slitter or motorized tabloid- • slitter

  14. FRONTLINE F 233 Jaw Folder Features • Maximum Printing Speed 60,000 cph. • Web width Minimum 600 mm (23.6 inches) Maximum 915 mm (36 inches) • Cut off Length 546, 578 mm (21½”, 22¾”) • (Other cut-offs on request) • Jaw cylinder ratio 2 - around cutting cylinder • 3 - around pln/tucking cylinder • 3 - around jaw cylinder • Type of folds Half fold (Broadsheet) • Quarter fold • Double Parallel Fold

  15. FRONTLINE F 233 Jaw Folder Features • Cylinder ratio 2:3:3 • 12- Web capability • 48 pages broadsheet / 96 pages tabloid • Air cushioned 70 former • AC Servo drive for RTF • Folder drive option – shaftless or • mechanically connected • 2 or 3 sets of nip rollers with the option of variable drive for multiwebs • Pneumatic clutch • Driven Slitter • Push button fold change over

  16. FRONTLINE F 233 Jaw Folder Features • On the run adjustment of • ½ fold bucket phasing • Lap • Chopper phasing of ¼ fold • Motorised diameter increment of folding cylinder • Jaw adjustment of gripper cylinder • Wide range of optional attachments like • Quarter Fold • 2 or 3 high formers • Cross perforation with on the run phasing ; longitudinal perforation • Stitcher • Wide range of shaftless draw roller modules

  17. FRONTLINE Optional Units • Third Fold (40,000 cph max.) • Turner Bar • Bay Window • Balloon Former • Parallel Fold

  18. FRONTLINE Optional Features • Close loop registration 2 mm and cut-off control • Ink replenishment system • Stacker for Folder • Cross and Longitudinal Perforation Device • Heat set package for semi-commercial application • Provision for chill water circulation through ink oscillators for semi commercial jobs.

  19. FRONTLINE Standard Accessories Pneumatic Plate punching device • Pneumatic plate bending device • Screw compressor with refrigerated air dryer

  20. FRONTLINE Typical configuration layout MALAYALA MANORAMA

  21. FRONTLIN FRONTLINE Typical configuration layout THE HINDU

  22. FRONTLINE FRONTLINE Typical configuration layout THE SAKAL , PUNE

  23. REACH US For more details on the Manugraph presses. Please contact : The Sales Department. MANUGRAPH INDIA LIMITED. Sidhwa House, N. A. Sawant Marg, Colaba, Mumbai – 400 005 INDIA. Tel – 91+022+2287 4815 Fax – 91+022+2287 0702 Email – sales@manugraph.com Website – www.manugraph.com

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