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Shearing. Shearing. Punch and die Ratio of rough area:burnished area increases with higher ductility Punch travel depends on the ductility or brittleness. A brittle metal requires little travel. Punch Force. Punch Force = shear strength * cross-sectional area. Friction can affect this.
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Shearing • Punch and die • Ratio of rough area:burnished area increases with higher ductility • Punch travel depends on the ductility or brittleness. • A brittle metal requires little travel.
Punch Force • Punch Force = shear strength * cross-sectional area. • Friction can affect this. • P = 0.7 (UTS) (t) (L)
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Shearing Operation • Punching – slug is discarded • Blanking – slug is retained • Fine blanking • Slitting
Shearing Dies • Clearance usually between 2% and 8% of the shear thickness. • Compound dies • Several operations on the same strip may be performed in one stroke. • Progressive dies • Multiple operation are carried out as the coil is moved after each stroke.