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Hydrocarbons Technology Petroleum Refining. About Course Teaching Methodology Assessment Importance of Course Crude Oil based Industries. Sources of Energy/Fuel/Petrochemicals. Advantages & Limitations. India’s Fuel Consumption. 2018 Petrol: 19,00,000 (19 MMT)
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Hydrocarbons Technology Petroleum Refining
About Course • Teaching Methodology • Assessment • Importance of Course • Crude Oil based Industries
Sources of Energy/Fuel/Petrochemicals Advantages & Limitations
India’s Fuel Consumption 2018 Petrol: 19,00,000 (19 MMT) Diesel: 72,00,000 (72 MMT) (Economics Times)
Crude Oil Reservoirs OPEC (Organization of Petroleum Exporting Countries): Algeria, Angola, Ecuador, Equatorial Guinea, Gabon, Iran, Iraq, Kuwait, Libya, Nigeria, Qatar, Saudi Arabia, United Arab Emirates and Venezuela 44% of World Production *2019: 1730
Crude Oil Based Industries • Exploration of Crude Oil (E&P Industries) • Refining of Crude Oil (Petroleum Refineries) • Chemical production from hydrocarbons (Petrochemical Industries)
World’s largest Refining Industries World: 104 Million Barrels/day
World’s largest Petrochemical Industries • BASF (Germany) • Dow Chemical (USA) • ExxonMobil Chemical (USA) • LyondellBasell Industries (Netherlands) • INEOS (UK) • Saudi Basic Industries Corporation (Saudi Arabia) • Formosa Plastics Corporation (Taiwan) • Sumitomo Chemical (Japan) • DuPont (USA) • Chevron Phillips (USA)
Top 10 of Fortune 500 (2019) RIL 106 (42 up), IOCL 117, ONGC 160, SBI 236, Tata Motors 265, Bharat Petroleum 275
Current Trends: Forward & Backward Integrations Rate of Return Speciality Products Latest Technologies
IOCL: Petrochemicals “PROPEL” E&P: 10 domestic & 8 International ONGC: Refinery: MRPL & HPCL (50%) Petrochemicals “OPaL” RIL
India as a favourite location for New Refineries • High rate of return/short pay-back-period • Location: Sea Coast and Land locations for import of crude oils & export of finished products • Market: Population, Expansion of Chemical Industries & Exponent increase in usage of Vehicles • Manpower: Skilled & Economic Manpower • Environmental Regulations
IOCL (9 Units) 54 + 15 = 69 MMTPA
New Upcoming Refineries State-owned Indian Oil Corp (IOC): Mundra, Gujarat 15 MMTPA of Rs. 30,000 crore IOCL, HPCL, BPCL Joint Venture 60 MMTPA (next slide) TECHNOLOGIES Type of Crude Bharat Petroleum Corporation Ltd (BPCL): 6 MMTPA, Numaligarh refinery, Assam by 2017-18. Rs.13,000 crore RIL Jamnagar: 20 MMTPA (J4) Essar Oil Jamnagar: 20 MMTPA New Upcoming Refining Capacity: 121 MMTPA
IOCL, HPCL, BPCL joint venture of 60 million tonnes capacity refinery and petrochemical complex at Babulwadi, TalukaRajapur in Ratnagiridistrict Phase-I: 40 million tonnesRefinary together with Petrochemical Complex (Aromatic complex, naphtha cracker and polymer complex), Cost: 1.2-1.5 lakhcrore and will come up in five-six years from the date of land acquisition (by 2023)Phase-II: Rs. 50,000-60,000 crore. Comparison with RIL Jamnagar : Lane-I: 33 million tonnes (27+6) Lane-2: 27 million tonnes Total: 60 MMTPA
Expansion of existing Refineries CHALLANGES
Present Capacity: 254 MMTPA New Refineries: 121 MMTPA Expansion: 50 MMTPA Total Capacity by 2020: 425 MMTPA Technology & Manpower for 171 MMTPA by 2022
Backward Vertical Integration of RIL • Textiles (1970) • Polyester & Fibre Intermediates • Plastics & Petrochemicals • Petroleum Refining • Oil and Gas Exploration & Production
RIL E&P • Joint venture with British Gas (Shell) and ONGC in the PannaMukta and Tapti (PMT) blocks [July 2017: 193 billion INR or 3 billion USD] • Five conventional oil and gas blocks in Krishna Godavari, Mahanadi, Cauvery Palar, Gujarat (Saurashtra) & Cambay Basin [Nov 2016: 10,000 crore INR fine to RIL for taking out nearby ONGC gas] • Two Coal Bed Methane (CBM) blocks in Sohagpur East and West, Madhya Pradesh • Two offshore blocks in Myanmar • Three Joint Ventures with Marcellus and Eagle Ford for US shale gas industry
2014 Rs. 4,01,302 crore, Annual Revenue Rs. 21,984crore Profit 2015 Asset 4,00,000 Crore, Profit: 23,000 crore Investment of Rs. 77300 crore in Petrochem Project 100000 lakh crore VIBRANT GUJARAT 2015 Announcement
2016 Asset 4,57,000 Crore, Profit: 27,000 crore Jio Investment: 1.9 Lakh Carore, 2017 2017 Profit: 29,883 crore 2018 (31/3/2018) Profit: 36,000 crore 2019 (31/3/2019) Profit: 40,000 crore Asset 5,70,000 Crore
Locating/Detecting Oil fields Typical US Oil Field: 1950: 3700 ft 2000: 4600 ft 2008: 5100 ft 2016: 7000 ft Kuwait: 400-6000 ft Reservoirs
Current based Technology Gravity & Magnetic Mapping
Land Water
Primary Pressure Waves Primary Shear Waves
Other Methods: Chemical Methods Satellite Imaging Remote Sensing
Home Assignment • Scanning of websites of RIL, IOCL, ONGC, Saudi Armco, ExxonMobil • Reviewing various reports of reservoir and petroleum products • Information collection about Natural Gas, Shell Gas basins & Reservoirs • Study of Satellite Imaging & Remote Sensing Techniques for CO detection