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ENGI. MICS. sa Engineered Ceramics. Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch.
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ENGI MICS sa Engineered Ceramics
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch We are located in Novazzano (Canton Ticino), Switzerland. It’s easy to reach us from Lugano Airport (Agno) or Milano Airport (Malpensa). By train or car, exit Chiasso.
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch
2005 Company foundation in Novazzano and start-up of cores production. 2006 Becomes a reconized supplier of complex cores for Equiax, DS and SX castings. 2008 First plant expansion for the production of 15000 cores/year. 2009 Second plant expansion for the production of 25000 cores/year. 2010 Improved quality and production efficency. 2011 Quality System Certification ISO 9001:2008 2011 Start of a CTI - PROJECT with EMPA – Dübendorf. Development of paraffin based CIM feedstocks for high performance ceramic cores applied in SX metal castings – PaCIM. Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch
ENGIMICS SA is serving the investment casting industries with precision and high performance cores for complex blades and vanes for land based turbines und for jet engines.Our cores are compatible for Air cast, Directional Solidified and Single Crystal Alloys. Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch Casted Blade 224 MW Gas turbine Ceramic core
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • Sections of a Casted Blade Ceramic core
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch Casted Vane 224 MW Gas turbine Ceramic core
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch Sections of a Casted Vane Ceramic core
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch Jet engine – Takeoff thrust 27‘300 lbs Casted crank case Ceramic core
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • PRODUCTS OVERVIEW • Cores size : 100 – 550 mm • Cores weight : 30 – 2000 gr • Samples of produced cores
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch Blades for industrial gas turbines • Sample of Blade stg. 2 • Weight : 0.470 kg • Sample of Blade stg. 1 • Weight : 0.375 kg • Sample of Blade stg. 1 • Weight : 0.420 kg • Sample of Blade stg. 2 • Weight : 0.680 kg • Sample of Blade stg. 1 Weight : 0.250 kg
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch Vanes for industrial gas turbines • Sample of T/E Vane stg. 1 • Weight : 0.435 kg • Sample of Vane stg. 2 • Weight : 0.670 kg • Sample of Vane stg. 1 • Weight : 1.270 kg • Sample of Vane stg. 2 • Weight : 0.040 kg
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • Jet engines and aerospace • Crank case • Slotted strut with coating • Weight : 0.595 kg • Thick strut with coating • Weight : 0.810 kg • Thin strut with coating • Weight : 0.600 kg
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • Miscellaneous If required, Engimics supplies the cores prepared with wax filling and distance pins, ready for wax injection. Engimics is also equipped with a spray coating unit to apply a coating layer on the cores to avoid core/metal reactions and as a nucleant for the grain nucleation in the casting. • Sample of core (UNI) with coating • Sample of Vane Stg.2-3 with coating
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • CERAMIC FEEDSTOCK PRODUCTION Engimics produces high performance ceramic granulate feedstocks for Hi Silica or Silica Zircon core type with different particle size distributions, excellent high temperature stability and optimal leachability. With our Capillary Rheometer we verify the Rheological characteristics of feedstock throughout production. Ceramic granulate
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • CORE INJECTION The core injection department is equipped with computerized full automatic injection presses and high performance injection dies to produce cores with high dimensional accuracy and surface finishing.
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • DEBINDING – FIRING Engimics's computer controlled Debinding and Firing furnaces ensures an optimal process controll, consistent dimensional accuracy, process stability and an optimal production jeld.
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • CORE POLISHING Highly specialized and trained staff manually polish each piece before undergoing core inspection.
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • QUALITY SYSTEM CERTIFIED UNI EN ISO 9001:2008
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • QUALITY INSPECTIONS Several quality inspection steps are performed throughout the development and the manufacturing process. Chemical analysis, mechanical properties, integrity and dimensional inspections are performed.
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • DIMENSIONAL INSPECTION OPTICAL METROLOGY WITH “ATOS” 3D DIGITIZER.
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • DIMENSIONAL INSPECTION INSPECTIONS WITH GO-NOGO GAUGES.
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • VISUAL INTEGRITY INSPECTIONS . DETECTION OF SURFACE CRACKS AND DEFECTS.
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • X-RAY INSPECTIONS . DETECTION OF INTERNAL CRACS, SPOTS OR OTHER DEFECTS.
Through our considerable core manufacturing expertise and experience we can assist our customers to achieve the optimum design for cost effective high complexity and quality cores. Engimics offers a close co-operation already in the earliest stages of core definition and the engineering team is available, to review initial customer designs during the manufacturing process development. Quality is our main priority during all the processes. Our resources are mantained at the forefront of core manufacturing technology by continuous investment in new equipment and upgrades. Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • R & D
Since 2011 we are partecipating on a development CTI-Project with EMPA, the Swiss Federal Laboratories for Material Testing and Research in Dübendorf. For the investment casting process, ceramic cores on the base of silica and zircon materials are used. Phase transformation and composition are important to achieve sufficient properties (thermomechanical behavior) at casting temperatures of 1550°-1600°C. The aim here is the study of these parameters as well as the particle size distribution of ceramic powder mixtures for DS and SX casting applications. Another aspect is the elimination of phase separation during CIM process to realize sophisticated architecture structures. To achieve this influence of surfactants e.g. fatty acids will be investigated. Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • R & D
Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Engimics sa Zona Industriale Pobia Via Roncaglia 20 Casella postale 104 6883 Novazzano - Switzerland Tel. + 41 91 696 18 80 Fax + 41 91 696 18 81 e-mail : info@engimics.ch Web : www.engimics.ch • R & D • This CTI project will investigate and solve the following problems : • Development of ceramic cores with high creep resistance at investment casting temperatures from 1550° up to 1600°C. • Development of ceramic cores which can be leached out easy by standard processafter the investment casting. • Development of ceramic feedstocks by optimization of the ceramic-polymer interface to be able to produce finer structures (e.g. thin walls and cross sections). • The overall target in this projectis to achieve and to fulfill the new needs and requirements for • investment casting cores used at high temperature and longer exposure time.