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Can You Heat Me Now?. Brie Frame Sandra Gonzalez Angela Tong Chenny Zhu. Department of Materials Science • 3.082 • Advisor: Hao Wang • March 4, 2004. Outline of Presentation. Objective Updated Design Potential Materials Proposed Schedule. Objective.
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Can You Heat Me Now? Brie Frame Sandra Gonzalez Angela Tong Chenny Zhu Department of Materials Science • 3.082 • Advisor: Hao Wang • March 4, 2004
Outline of Presentation • Objective • Updated Design • Potential Materials • Proposed Schedule
Objective • Design and fabricate a heat therapy device for lower back pain with a future use for transdermal drug delivery.
Components of Device Battery High Insulating Layer Heating Core Outer Covering Body
Device Placement Heating Device Battery
Heating Core • Potential Materials • Tetradecanol • Ethylene Carbonate • 2,6-Di-tert-butylphenol • Cis-Cyclohexane-1,2-dicarboylic anydride • Benzylideneacetone • Sodium Acetate
Insulating Material Potential Materials • COHRlastic Solid Silicone Rubber • Thermally Conductive R10404 • Low Thermal Conductivity 0.0037W/mK • Very Thin • R10480 • Low Thermal Conductivity • Flexible • Cotton • Low Thermal Conductivity 0.03 W/mK • Neoprene • Insulwrap Quilts from American Acoustical Products
Battery • Sanyo Batteries • Lithium Polymer: UPF574199 • high energy density both by volume and by weight, flat and flexible • not as much total energy available per battery • Li-ion Rechargeable: UR18650H, UR18650F • highest energy densities of the fifteen batteries surveyed • less total energy than lithium polymer, round casing • Saft Batteries • Li-ion Rechargeable: MP176065 and others • highest total energy available per battery, flat casing • big and bulky, rigid casing, low energy density
Switch • Potential Switches • Polymer Thermal Switch • Polymer matrix with conductive particles interspersed • When cooled, matrix becomes compact, particles touch and form electrically connected network • When heated, matrix expands, connected network breaks • Bi-metallic Switch • Two metals with different expansion coefficients laminated together • When heated, one expands more than the other, which causes it to bend and either open or close the circuit • Integrated Circuit – Programmable Thermostatic Switch • Circuit where temperature setting can be controlled by adding resistors
Wire Tensile Testing • Ni80Cr20 • Ni60Cr40 • High Resistance • Strong • Cross-sectional area = 1.26x10-3 sq. in.
Wire Tensile Results for Ni60-Cr40 Ultimate force withstood: 135 pounds Ultimate Tensile Strength (UTS): 107,432 psi Elastic Modulus= (61,674-15,915) psi / (.1388-.1042) = 1,322.5 ksi Total Elongation=1.9 in.
Wire Tensile Results for Ni80-Cr20 Ultimate force withstood: 160 pounds Ultimate Tensile Strength (UTS): 127,300 psi Total Elongation=2.6 in.