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Great Benefit from installing The Kemco Witman in Calcium Carbonate Production Plants by reducing drying cost and CO 2 emissions. “Kemco Witman” Centrifugal Powered Screw Ejecting Dryer. Part 1 : Calcium carbonate. 1. Plastic. Asphalt filler. Rubber. Paint. Glass. Paper.
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Great Benefit from installing The Kemco Witman in Calcium Carbonate Production Plants by reducing drying cost and CO2 emissions. “Kemco Witman” Centrifugal Powered Screw Ejecting Dryer Part 1 : Calcium carbonate 1
Plastic Asphaltfiller Rubber Paint Glass Paper 1) Wide applications of Calcium Carbonate: 2
3) Main concepts for Developing the Kemco Witman: 1. Reducing drying cost and CO2 emissions in Calcium Carbonate Production Plants 2.Preferable feed size is <10mm for crushed rock and <5mm for sandy material. 3. Continuous operation. 4
4) Main features of the Kemco Witman: • Continuous operation: Continuous feeding and stable moisture content of product. 2. High dehydration performance (Max. acceleration 1000G) To reduce the moisture content of limestone: 9-5mm material : Down to less than 1.2% 10-3mm material : Down to less than 1.0% 3. An optional heating device is also available. To reduce the moisture to less than 1%. 4. Compact size. 5. Easy maintenance. Easy maintenance viafront maintenance door. 5
5) Process flow: Feed Working water Feed (5.2t/h) + Working water (2.4t/h) Dehydrate by centrifugal power Heat (Optional) Products Heat Centrifugal dehydration Centrifugal dehydration and heater drying Feed Feed Working water Working water Heat Dust Dusty water Dusty water Product Product 6
6) Process flow: Model N452K Main Body Feed Hopper V belt cover Main motor Chute for product Drain pipe Vibration absorbing rubber 7
Feed Drain Products 7) Mechanism: Working water Reduction gear Basket Electric Motor Heat 供給パイプ Inlet pipe Screw テーパースリットスクリーン Screen Water Products 脱水成品 • 1)Screw and basket (equipped with screen inside) rotate at high speed (approx. 1,700 rpm) • generating the centrifugal force by which the material is dehydrated. • The screw turns at a slightly higher speed than the basket. The difference of speed • makes screw eject products. Water and small particles come out through screen. • 3) The screen mesh size is 0.2mm to 0.3mm. 8
8) Main components: Screw Screen 9
9) Performance: Feed: Lime stone:5-0mm Model N452K Co-relation: Feed volume (t/h) and moisture content Moisture (%) Heater off Heater on Feed volume (t/h) 10
10) Size distribution: Feed: Lime stone:5-0mm New feed: 5.2t/h, Working water:2.4t/h % Feed Products Fine particle in drain water Sieve mesh size (mm) ※1.JIS A 1102 骨材のふるい分け試験による測定結果 11
11) Comparison – Before & After: Feed: Limestone: 5-0mm FeedProduct Moisture: 10% 1% In addition to a reduction of moisture; Improvement of color, due to elimination of silt, is also noted. 12
12) Model line ups and capacity: Maximum permissible feed size is 10mm 13
14) Test plant: A minimum 200kgs of sample feed is required per sample test. Feed hopper Conveyer Hopper Witman Heat inlet Electric motor Chute Air blower Drain pipe Conveyer Model N452K 15