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Twelve Steps to Engineering Safe Oil and Gas Facilities Based on SPE 141974

Contek Solutions LLC. ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS. Twelve Steps to Engineering Safe Oil and Gas Facilities Based on SPE 141974 By: Jim Johnstone and Jim Curfew – Contek Solutions LLC Presenter: Mike Leonard – VP of Special Projects – Contek Solutions LLC.

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Twelve Steps to Engineering Safe Oil and Gas Facilities Based on SPE 141974

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  1. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS Twelve Steps to Engineering Safe Oil and Gas Facilities Based on SPE 141974 By: Jim Johnstone and Jim Curfew – Contek Solutions LLC Presenter: Mike Leonard – VP of Special Projects – Contek Solutions LLC

  2. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS Twelve Steps to Engineering Safe Oil and Gas Facilities Set a Design Standards Policy Lay Out the Site for Safety Personnel Safety Design Piping Properly Select the Proper Pressure Vessel Picking the Right Tank Specifying Rotating Equipment for Safety Relief-System Design is Critical Determining the Right Electrical-Area Classification Design the Instrumentation and Control System for Safety Conduct a Process Hazard Analysis Design Verification and Commissioning

  3. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS Get Management On Board • Are you following the “High Road”? • Does the company have personnel with facility safety engineering experience? • Is cost a barrier to safety?

  4. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS 1. Set a Design Standards Policy • What Standards to Follow? • Communicate to ALL Example Statement: “All facilities will be designed in accordance with good industry design practices and codes, and to also meet all regulatory requirements.”

  5. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS 2. Lay out the Site for Safety • Vents, Flares, Fired Equipment, Engines, Vessels, Tanks, Offices and Control Equipment

  6. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS Spacing Guidelines Reference: PIP PNE 00003 “Process Units and Offsite Layout Guide

  7. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS

  8. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS 3. Personnel Safety • Exit Routes • Stairs • Platforms • Guarding

  9. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS 4. Design Piping Properly • B31.3 – Process Piping • B31.4 – Liquid Pipelines • B31.8 – Gas Pipelines

  10. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS 5. Select the Proper Pressure Vessel • ASME Section VIII Division 1

  11. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS 6. Picking the Right Tank • Fiberglass or Steel? • Atmospheric or Low Pressure?

  12. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS 7. Specifying Rotating Equipment for Safety • Pumps • IC Engines • Compressors • Electric Motors

  13. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS 8. Relief System Design is Critical • Capacity • Types • Sizing • System Design • Vent or Flared

  14. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS 9. Determining the Right Electrical Area Classification • API RP 500 • NFPA 497

  15. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS

  16. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS 10. Design the Instrumentation and Control System for Safety • Levels of Protection

  17. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS Safe Alarm and Control Systems

  18. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS 11. Conducting a Process Hazard Analysis • Obtain Drawings • Select type of PHA • Incorporate results into final design

  19. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS

  20. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS 12. Design Verification and Commissioning • Pre-Startup Safety Review (PSSR) • Site Punch List

  21. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS Conclusions and Recommendations

  22. Contek Solutions LLC ENGINEERING • ENVIRONMENT • SAFETY • MANAGEMENT SYSTEMS Questions?

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