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Agenda. I. Business Overview ● Business Summary ● Capabilities II. AutoBuilders Inc. Partnership for Success ● History and Current Activity III. Future Opportunities. Vision. Be the company all others follow. Honesty Discipline Proactive Respect & Dignity . Core Values.
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Agenda I. Business Overview ● Business Summary ● Capabilities II. AutoBuilders Inc. Partnership for Success ● History and Current Activity III. Future Opportunities
Vision Be the company all others follow.
Honesty Discipline Proactive Respect & Dignity Core Values
Core Values • Honesty with our customers, suppliers and • each other. • Disciplined execution in meeting our • promises and commitments. • Boldly Proactive in meeting present and • future customer needs. • Treating people with Respect and Dignity.
Mission Statement “Our Mission is toserve our customers in a responsive and cost effective manner, and to provide System Solutions that will meet their goals of manufacturing higher quality productstoday into the future. By utilizing a disciplined team approach, with involved and committed employees, our mission will be accomplished.”
Technology Applied to Powertrain System Program System Applied Technology: 1) Common system architecture 2) Flexible capabilities • PC/PLC based controls, Plug and Play technology 4) System staffing based on volume requirements 5) Reliability and Maintainability continuous improvement
Common System Architecture • Common equipment mechanical design • Common equipment controls design • Common factory floor information system (FFIS)
Flexible System Capabilities • Equipment designed for multiple products • Equipment designed for process change • Equipment designed for flexible configurations
PC/PLC Based Controls Plug and Play Technology Standardized approach to machine control common throughout the organization • Data collection • Selectable process verification • Quality levels are set and consistent throughout the corporation
Ethernet TCP/IP OP012 / PCU50 TRANSLINE 2000 HMI WinAC SlotPLC Ethernet HUB PROFIBUS-DP ET200X ET200X ET200X OP7 HMI MOBY-I RFID RFID RFID Manual Sta. #n Manual Sta. #1 ET200X with Motor Starter Zone Controller SIMATIC OEM OP7-HH ! F 3 F 1 F 2 F 4 SHIFT K 1 K 2 K 3 K 4 HELP + 7 8 9 ESC A B C 4 5 6 - ACK D E F 3 2 1 INS . 0 +/- SHIFT HELP ENTER DEL S7-Graph, Pro-Agent, Pro-Tool. - By using these software tools the possibility of a structured programming and the relevant diagnosis is given. • The special advantages are: • The description of the faulty behavior is • already made during programming. • - Standardized operating mask. • Process sequence description is easy to • survey.
Flexible System Staffing Based on Volume Requirements • Process allows operators to multitask assembly operations • Equipment design allows operators to float through the system creating flexible volume adjustment • Material handling, kitting used to improve operator efficiency and utilization
Reliability and Maintainability, Continuous Improvement • Standard design performance feed back • Reduce system lead time • Lower operating cost • Improve up time
Phase I Proposal & Estimating Phase IV Installation & Operate Contact Customer Step 7: Feedback Activities Step 1: Define Customer Requirements Purchase Order Placement Phase III Build & Assembly Step 2: Program Planning Activities Advance Quality Planning Meeting Step 6: Continuous Improvement Step 5: Testing Activities Project Start Phase II Process Engineering, Mech. Engineering, & Controls Engineering Step 3: Design Analysis Activities Step 4: Design Assurance Activities R&M Project Flow Chart
Lean Manufacturing Concepts and Strategies Phase one graduate FTPS (Ford Total Production System) - 99 - 01 Phase two complete 2nd Qrt 2002 - Lean manufacturing workshops
Q & A Thank You!