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Challenges of Dredging and Material Disposal at a LNG Facility in Savannah Harbor, Georgia, USA. Kwasi Badu-Tweneboah, Ph.D., P.E. – Geosyntec Consultants Jacksonville, Florida, USA Kenneth W. Cargill, P.E. – KW Cargill, P.A.. Punta Gorda , Florida, USA. Presentation Outline.
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Challenges of Dredging and Material Disposal at a LNG Facility in Savannah Harbor, Georgia, USA Kwasi Badu-Tweneboah, Ph.D., P.E. – Geosyntec Consultants Jacksonville, Florida, USA Kenneth W. Cargill, P.E. – KW Cargill, P.A.. Punta Gorda, Florida, USA
Presentation Outline • Project Location and Background • The Business – LNG Operations • Contract and Permit Requirements • Dredging Challenges • Evaluation of Dredging Options • Disposal Challenges • Prediction of DMCA Life • Evaluation of Disposal Options • Summary 2 2
Project Location and Background • Located 5 miles East Northeast of Savannah • Bounded by the Savannah River, South Channel, and Intracoastal waterways • River Mile 7.5 • Lower Savannah Harbor • Most seaward port facility 3
The Business – LNG Operations • Storage capacity 11.5Bcfe • Delivery rate capacity: • Firm delivery rate 1,518MMcf/d • Maximum delivery rate 1,755MMcf/d D-6 (future) D-5 D-1 D-4 D-2 D-3 4
Relevant Infrastructure • Turning Basin – Approx. 33 acres conforming with U.S. Coast Guard minimum (FERC Recommendation) • Ship Slip – Approx. 44 acres, berths for 2 ships simultaneously • DMCA 1 – Approx. 130 acres, dike last raised 2011, current dike elevation 50 ft MLW, being used for disposal • DMCA 2– Approx. 120 acres, dike last raised 2009, being intensively managed for drying and material harvesting, current dike elevation 44 ft MLW 5
2008 Elba Island Aerial Photograph 7
Dredged Material Containment Areas Elba Island Aerial Photograph (August 2011) DMCA 1 ~ 130 ac Elba Island Aerial Photograph (August 2011) DMCA 1 ~ 130 ac DMCA 2 ~ 120 ac SedimentationPond DMCA 2 ~ 120 ac Weir Outlet SedimentationPond 8
Contract and Permit Requirements • Typical 1-month notification of LNG Tanker ship coming • Huge Financial Penalty if ship cannot come or dock • Maintain required dredge depths year round • Ship Slip: -42 ft MLW min. (-46 ft max.) • Turning Basin: -38 ft MLW min. (-42 ft max.) • Dredging ship slip every 2 to 3 months • Annual total volume ≈ 1 million cubic yards 9
Dredging Challenges • Rapid Sediment Accumulation • Loading Conditions of Savannah River • Ship Slip and Turning Basin acting as Bath Tubs (Sinks) • Permit Renewal Challenges • 20-month (in lieu of 5-yr) permit issued in July 2011 • New renewal application tied with upper harbor users • Water quality and EFH conditions - NMFS, USFWS, GAEPD, SCDHEC • Procurement and Mobilization of Dredging Contractor • One hydraulic cutterhead dredger in Savannah River • Use by USACE and other harbor users • Scheduling of next dredging event • Disposal Issues 10
Evaluation of Dredging Options • Long-term contract with hydraulic cutterhead dredging contractor • Lump sum contract ($5/cy to $10/cy in lieu of typical $3/cy to $4.50/cy) • Continual negotiations with USACE to release dredge • Purchase and operate its own dredge • Contract dredging operations to a non-dredging contractor • Pursue alternative dredging solutions • Use of I-beam bed leveling – agitation dredging • Nationwide Permit (NW) 5 issued by USACE as research study • Four trial tests completed to date – results being analyzed • Use of clamshell bucket dredging and ocean disposal • Permitting Challenges • Tier III testing and analyses 12
Disposal Challenges • Long-Term Dredged Material Management Plan (DMMP) • Prediction of DMCAs Life using Corps’ PSDDF software program • Impact of Increased Frequency of Dredging • Rapid Filling of DMCAs • Less Time for consolidation and desiccation • Changes to Dike Raising schedules • Dike Raising Constraints • Maximum dike height of 62 to 68 ft MLW • Stability Constraints • Availability of fill material 13
Evaluation of Disposal Options • Bed leveling in ship slip • Nationwide Permit (NW) 5 issued – results of trial tests being analyzed • Allow more drying time in DMCA by increasing time between dredging • Intensive management of DMCA drainage and dredged material harvesting • Concepts developed during last DMCA 1 dike raising • Concepts currently being implemented in DMCA 2 • Final objective is system steady state where volume capacity of DMCA is perpetually restored between dredging • Negotiations with USACE • Use of SC DMCAs for dredged material disposal • Ship Slip and Turning Basin are for a single user • Ocean Disposal 16
Concept of Intensive DMCA Management • Rapid removal of decanted water immediately after end of dredging and constant removal of drainage • Use of specialty equipment to create and enhance drainage pathways • Early and continual removal of dredged material slurry at perimeter to promote interior desiccated crust • Early and continual removal of desiccated crust on perimeter of DMCA • Development of interior borrow pits for material mining as possible • Removal of desiccated and consolidated material and hauling to stockpile areas 18
Preliminary Construction Costs • 3-yr contract for $5.9 million signed in 8/2011 • Average cost of $120,000 per month to date • 29% of contract expended thru 9/2012 • $500,000 per ft of settlement gained thru 9/2012 • Key equipment used to date: • 1 Swamp buggy • 2 Long-reach excavators • 1 dozer • 1 harrow/tractor
Summary • Dredging Permits for Ship Slip and Turning Basin • Dredge anytime of year • No DO Limit and no fish windows • Ability to dredge when needed • Continual negotiations with USACE and dredge contractor • Permit and implement bed leveling concept • Have disposal capacity in DMCAs thru 2050 • Intensive DMCA management • Ocean disposal 26
Thank You 27