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Raccoon Mountain Team

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Raccoon Mountain Team

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    1. Raccoon Mountain Team Hydrogen Production Proposal 4-22-98

    2. Outline Problem Statement Flow Diagram Material Balance Equipment Design Economic Analysis Final Proposal

    3. Problem Statement To design a plant which produces a required amount of hydrogen while minimizing costs and waste streams. (Rev.3//2-26-98)

    4. Flow Diagram

    5. Flow Diagram

    6. Material Balance (Target)

    7. Equipment Design

    8. Economic Analysis Reactor 100K gal. stainless steel $215,000

    9. Economic Analysis Hi Temp Shift Tank 100K gal. stainless steel $175,000

    10. Economic Analysis PSA System Tank (5) 500 gal. stainless steel (300psi) $245,000

    11. Economic Analysis Storage Tank (2) 50K gal. 304 stainless steel $120,000 Heat Exchangers (2) 304 Stainless steel w/.75” ODx1in. 1000ft2 area $35,000

    12. Economic Analysis

    13. Economic Analysis Running Total $1,580,000 (Direct Plant Costs) Engineering/Sup. (32%) $253,000 Construction (34%) $269,000 Subtotal $2,102,000 (Direct and Indirect Costs) Contractor’s Fees (5%) $105,000 Contingency (10%) $210,000 Fixed Capital Investment $2,417,000

    14. Economic Analysis COSTS $3.50 / 1000cu.ft Natural Gas $0.45 / 1000gal. H2O $0.0758 / kwh Electricity PROFITS $0.40 / 100cu.ft Hydrogen Gas Carbon Monoxide Carbon Dioxide

    15. Economic Analysis Fixed Capital Investment $2,417,000 Estimated Monthly Expenses $9,213,000 Estimated Monthly Profit $9,732,000 Estimated Yearly Profit $6,228,000 Estimated Recovery Period 10 months Proposal

    16. Economic Analysis

    17. Conclusion

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