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Novel Powering Schemes for the CMS Tracker Upgrade - R&D at RWTH Aachen University

Novel Powering Schemes for the CMS Tracker Upgrade - R&D at RWTH Aachen University. Meeting of the Joint Atlas/CMS Powering WG 7th of April, 2008. Lutz Feld, Rüdiger Jussen, Waclaw Karpinski, Katja Klein , Jennifer Merz, Jan Sammet 1. Physikalisches Institut B, RWTH Aachen University.

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Novel Powering Schemes for the CMS Tracker Upgrade - R&D at RWTH Aachen University

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  1. Novel Powering Schemes for the CMS Tracker Upgrade - R&D at RWTH Aachen University Meeting of the Joint Atlas/CMS Powering WG 7th of April, 2008 Lutz Feld, Rüdiger Jussen, Waclaw Karpinski, Katja Klein, Jennifer Merz, Jan Sammet 1. Physikalisches Institut B, RWTH Aachen University

  2. Outline • The current CMS tracker and its powering scheme • Plans for R&D at RWTH Aachen University • System test with commercial DC-DC converters • The converter • Setup and methodology • First preliminary results • Summary & Outlook CMS tracker R&D on novel powering schemes at RWTH Aachen University

  3. The Current CMS Tracker  Pure silicon tracker: 1m2 pixel area + 200m2 strip area  15 148 silicon strip modules, 29 different types  10 Million Strips, 84 Million pixels  Operating temperature < -10 C 5.8 m 2.5 m CMS tracker R&D on novel powering schemes at RWTH Aachen University

  4. The Current CMS Tracker Frontend-Hybrid with - 4 or 6 APV25 readout chips - PLL chip for timing - Multiplexer chip (MUX) - DCU chip for control Typical strip module APV25 readout chip: - 0.25 m CMOS - 128 strips per APV - analogue readout - per channel: pre-amplifier, CR-RC shaper, 4 s pipeline -  = 50ns • Supply voltages: 1.25V & 2.5V for analogue readout and 2.5V for digital control ring • Currents per APV: 0.118A at 2.5V and 0.061A at 1.25V • Power consumption of 4 (6) APV module including optical conversion: 1.8W (2.7W) CMS tracker R&D on novel powering schemes at RWTH Aachen University

  5. Powering the Current CMS Tracker • Several modules (typically 8) are powered in parallel • Custom CAEN power supply system (EASY 4000) - A3486 AC/DC converter provides 48VDC - A4601/4602 provide 2.5V, 1.25V & bias voltage • Copper low impedance cables from racks to patch panel just outside of tracker volume ( 50m) • Aluminium or copper multiservice cables from patch panel to tracker structures (few metres) Patch panel • Total strip tracker FE power consumption: 33kW • Total power supplied to strip tracker: 68kW •   34kW = 50% is lost in the cables • Inside cold volume,  36% is lost in the cables CMS tracker R&D on novel powering schemes at RWTH Aachen University

  6. CMS Tracker R&D for SLHC • Significant R&D effort started slowly due to ongoing work for current tracker • Strawman tracker designs are being worked out • Main focus of current R&D on simulation of strawmen • A new big challenge: integration of tracker into Level1 trigger • Re-design of readout chip has not yet started  future chip parameters not known all system tests on powering schemes still have to be done with APV25 • Boundary conditions for powering to be understood - must current cables be re-used? • Serious thinking on powering schemes has started about half a year ago; no prejudice for serial powering or DC-DC conversion • Tracker power working group is being set up CMS tracker R&D on novel powering schemes at RWTH Aachen University

  7. Working Group at RWTH Aachen University • Lutz Feld: team leader • Waclaw Karpinski (+ workshop team): electronics engineer • Katja Klein: HGF Fellow (4 years) • Three diploma students: • Jan Sammet: System test measurements with DC-DC converters • Rüdiger Jussen: Development and test of radiation hard magnetic field tolerant DC-DC converter (in collaboration with CERN PH-ESE group, see later) • Jennifer Merz: Simulation of material budget of various powering schemes CMS tracker R&D on novel powering schemes at RWTH Aachen University

  8. Plans for R&D at Aachen • No prejudice wrt serial powering and DC-DC conversion investigate and learn about both schemes before decision can be taken • DC-DC conversion started • Contributions to the development of a rad. hard, magnetic field tolerant buck converter (development of PCB), in coll. with CERN PH-ESE (F. Faccio et al.) • Characterization of this custom converter: magnetic field test, irradiation tests • Integration into and system test with current & future tracker structures • Preparation of setups & first system tests with of-the-shelf converter ongoing • In the longer term: study of general system issues • 1-step or 2-step conversion? • Converter on chip/hybrid/PCB? • Interplay with new readout chip etc. • Serial powering not started yet • Integration of serial powering scheme into current/future tracker system • System performance test • R&D proposal submitted and approved (Dec.) within CMS CMS tracker R&D on novel powering schemes at RWTH Aachen University

  9. A Commercial DC-DC Converter Custom rad. hard converter under development, delivery expected for summer start with a commercial of-the-shelf converter to prepare setups, to learn about system behaviour and to gain experience Market survey (W. Karpinski) with main criteria: - high switching frequency  small size of passive components - high conversion factor - sufficient current (~ 1A) & suitable output voltages (1.25V and 2.5V)  Enpirion EN5312QI (studied) and Micrel MIC3385 (delivered recently) • Characteristics of EN5312QI: • Small footprint: 5mm x 4mm x 1.1mm • fs 4 MHz • Vin = 2.4V – 5.5V (rec.) / 7.0V (max.) • Iout = 1A • Integrated planar inductor with iron-manganese-zinc core CMS tracker R&D on novel powering schemes at RWTH Aachen University

  10. Integration into CMS End Cap System • 4-layer adapter PCB • Plugged between Tracker End Cap (TEC) motherboard and FE-hybrid • 2 converters provide 1.25V and 2.5V for FE-hybrid • Input and output filter capacitors on-board • Input power external or via TEC motherboard CMS tracker R&D on novel powering schemes at RWTH Aachen University

  11. Integration into CMS End Cap System L-type: Larger flat PCB,1 piece TEC motherboard („InterConnect Board“, ICB) Front-end hybrid S-type: Smaller inclined PCB, 2 pieces CMS tracker R&D on novel powering schemes at RWTH Aachen University

  12. EN5312QI: Inductor & Magnetic Field Tolerance X-ray, U = 35kV, 5 minutes • MEMS technology: spiral inductor betw. magnetic cores • Decrease of efficiency in magnetic field • Total breakdown for fields below 1T (no surprise) • Lower magnetic field tolerance for higher duty cycles D D = Ton / T = Vout / Vin • Tolerance depends on orientation of converter in field Vout = 1.25V Axial: Tangential: B-probe magnet (B < 1.2T) CMS tracker R&D on novel powering schemes at RWTH Aachen University

  13. EN5312QI: EMI Measurements • Standardized EMI test setup at CERN (details in talk by G. Blanchot) • Standalone test of converter noise (common & differential mode) • Different converters and PCB designs can be compared • Low noise emission of EN5312QI (only S type measured) • Duplication of setup in Aachen has started EMI Setup at CERN EMI receiver Common mode Differential mode Filters Load Current probe CMS tracker R&D on novel powering schemes at RWTH Aachen University

  14. System Test Setup • TEC “petal“ with InterConnect Board • Four ring-6 modules powered & read out • Petal housed in grounded metall box • Optical readout • Optical control communication • Thermally stabilized at +15°C • Final components (spares) • Official DAQ software 6.3 6.2 6.4 6.1 CMS tracker R&D on novel powering schemes at RWTH Aachen University

  15. Effect of Converter (Position 6.4) ---- No converter ---- L type ---- S type Pos. 6.4 Powered via ICB Preliminary Pos. 6.4 •  Raw noise increases by 5-10% • Design of PCB has significant impact • Further optimization seems possible Preliminary CMS tracker R&D on novel powering schemes at RWTH Aachen University

  16. Effect of Converter (Position 6.4) ---- No converter ---- L type ---- S type Pos. 6.4 Powered via ICB Preliminary Pos. 6.4  Broader common mode distribution Huge increase of noise at module edges, APV edges and “bad“ strips effect is not yet understood Preliminary CMS tracker R&D on novel powering schemes at RWTH Aachen University

  17. Effect of Converter (Different Positions) ---- No converter ---- L type ---- S type Pos. 6.2 Powered via ICB Preliminary (Comparison for position 6.1 not possible because L type does not fit) Pos. 6.3 Pos. 6.4 Preliminary Preliminary CMS tracker R&D on novel powering schemes at RWTH Aachen University

  18. Common Mode Subtraction ---- Raw noise without converter ---- Raw noise with converter ---- CM calculated per APV (128 strips) ---- CM calculated for 32 strips ---- Linear CM subtraction Pos. 6.4 L type L Type Powered externally Preliminary • Additional noise completely subtractable with proper common mode algorithm • Noise increase due to higher common mode CMS tracker R&D on novel powering schemes at RWTH Aachen University

  19. Cross Talk ---- No converter ---- Converter on all positions ---- Converter on 6.4 only Pos. 6.4 L type L Type Powered externally Preliminary Pos. 6.3 ---- No converter ---- Converter on 6.4 • Performance with converter does not depend on # of modules operated with converter • A converter on position 6.4 does not spoil the performance of modules without converter (e.g. 6.3) Preliminary CMS tracker R&D on novel powering schemes at RWTH Aachen University

  20. Cross Talk Study correlations between pairs of strips i, j (R = raw data): Corrij = (<RiRj> - <Ri><Rj>) / (ij) With converters on 6.3 and 6.4 Without converters Preliminary Preliminary Strip number Strip number Pos. 6.4 Correlation coefficient Correlation coefficient Pos. 6.3 Strip number Strip number • No cross-talk between neighbouring modules observed • High correlations only within single modules (common mode) CMS tracker R&D on novel powering schemes at RWTH Aachen University

  21. Noise versus Input Voltage Expectation for output voltage ripple Vout (with duty cycle D = Vout / Vin): Mean noise per module Pos. 6.4 L type Pos. 6.4 L type Preliminary Preliminary • Mean noise increases with input voltage or conversion ratio g (g = Vin / Vout) CMS tracker R&D on novel powering schemes at RWTH Aachen University

  22. Summary & Outlook • We have started to a programm to understand the issues related to operation of CMS tracker modules with DC-DC converters • First measurements with a commercial converter indicate an increase ofthe module noise due to a higher common mode by up to 10% • Increase of edge strip noise to be studied • Further optimization of adapter PCB seems possible • No indication for cross talk when powering with DC-DC converters • Many more interesting measurements are in the pipeline • Operation of a complete petal with Enpirion converters • Noise injection on silicon modules • Micrel converter with 8 MHz switching frequency • Integration of EN5312QI with external air coil • Combination of DC-DC converter with voltage regulator • Hope to start similar studies with custom converter (CERN) this summer CMS tracker R&D on novel powering schemes at RWTH Aachen University

  23. Back-up

  24. Different Methods of Powering ---- No converter ---- L/S type powered externally ---- L/S type powered via ICB;many filter capacitors Pos. 6.4 L type Preliminary Pos. 6.4 S type  Sensitivity to input voltage ripple to be strudied, but sensitivity seems to be small Preliminary CMS tracker R&D on novel powering schemes at RWTH Aachen University

  25. Effect of Output Filter Capacitance ---- No converter ---- Standard output filter capacitors ---- Additional 22 F capacitor ---- Additional 100 F capacitor Pos. 6.4 L type Powered externally Preliminary Pos. 6.4 S type  Noise can be reduced further by larger output filter capacitances Preliminary CMS tracker R&D on novel powering schemes at RWTH Aachen University

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