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DMB Production

DMB Production. 8-layer PC Board, 2 Ball-Grid Array FPGA’s, 718 Components/Board. 550 Production Boards. DMB Production Boards. 411/550 boards delivered/tested 70 boards required repair. Board are being boxed and stored until needed at Ohio State. Production Schedule.

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DMB Production

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  1. DMB Production 8-layer PC Board, 2 Ball-Grid Array FPGA’s, 718 Components/Board 550 Production Boards

  2. DMB Production Boards • 411/550 boards delivered/tested • 70 boards required repair Board are being boxed and stored until needed at Ohio State Production Schedule

  3. New Crate Controller Development A VMEbus Controller with Gigabit Ethernet • A custom board designed and developed at OSU • Based on XILINX Virtex-II Pro • Custom firmware. • Optical transceiver (for Gbit Ethernet) • Communicates with stand-alone PC (in USC55) via Gigabit Ethernet It’s Alive ! Measured: Continuous Read/Write VME Transfers at 120 Mbit/s

  4. Gigabit-VME Ethernet Protocol Utilize Commercial Software (Drivers) Ethernet Raw Socket Layer (requires setuid();) Packet to Controller: Ethernet Header Private Protocol Header VME Write 1 VME Read 2 VME Delay 3 VME Write 4 PktType | NVME Cntrl | VME Addr Cntrl | VME Addr | Data Cntrl | VME Delay Cntrl | VME Addr | Data Dest Addr | SRC Addr | PktLen  14 bytes 4 bytes 8 bytes 6 bytes 4 bytes 8 bytes Packet from Controller: Ethernet Header Private Rcv. Header Data from VME … Dest Addr | SRC Addr | PktLen PktType | RSVD | NWrds Data Data Data Data Data Data Data Data Data Data  14 bytes 6 bytes 2 bytes 2 bytes … Note: Jumbo Packet Support 9000 bytes

  5. Controller Production Schedule New Controller has Run in DDU/DCC Crate for 1 Month - Very Stable, No Bus Hangs or Resets Needed Yet! - 2nd prototype/preproduction board TBD (some changed components, layout fixes, and form factor change) - Radiation Tests Need to be Performed Firmware Additions Needed: - Storage of MAC Address in Flash RAM - Controller Handshake for Overflow Protection - JTAG interface for reprogramming PROM via ethernet Production Schedule

  6. FMM output port VME FPGA Optical Fiber Input (15) Input FPGA Input FIFOs Main FPGA GbE To Local DAQ SLINK Mezz Board GbE FIFO DDU Prototype • Functions • Merge data from 13 DMBs • Perform error checking and status monitoring (CRC, word count, L1 number, BXN, overflow, link status) • Communicates w/FMM • Large Buffer Capacity • 2.5 MB buffer • Average DDU data volume estimated to be 0.4kB per L1A at LHC (@1034 lumi) • Buffer can hold over 6000 events • TTC signals from DCC • Slow control via VME

  7. VME SLINK Output FIFOs Input FIFOs Input FPGAs TTCrx Control FPGA SLINK DDU data J1 backplane DCC Prototype • Data Concentration • Merge data from 9 DDUs • send merged data to central DAQ via 1 or 2 SLINKs • Has two optional GbE spy data path • Fast Control • Receive TTC fiber signals using TTCrx, • Fanout L1A, LHC_clock and other TTC signals to DDUs • Has optional FMM interface

  8. DDU/DCC Prototype DDU/DCC TestBeam 2004 - very successful, no problem for > 10x LHC rate Both DDU/DCC Passed ESR Nov. 2004 DDR FIFO bit errors – bad chip used on DDU/DCC/Controller (72T40/20 family) • IDT72T40118, 40-bit 0.5MByte, DDR FIFO bit errors, esp. bit 21 • Detailed test on test board • Error shown on DDU and VME_controller (DDR FIFO) • Still working with IDT • Replacement: • TI SN74V3690 • IDT 72V36110 FIFO Qout[39:20] LFSR parity COMP D[39:20] Q[39:20] Din[19:0] Qout[19:0] Q[19:0] D[19:0] FIFO Write/read Error report

  9. optional baseline Detector Dependent Unit (DDU) 9/crate, 50 will be built C O N T R O L L E R D C C D D U D D U D D U D D U D D U D D U D C C D D U D D U D D U Data Concentration Card(DCC) 1 or 2/crate, 10 will be built DDU/DCC Production Relayout Both DDU and DCC Production Schedule ( * : pre-production boards)

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