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Serec Corporation - Precision Part Cleaning Machines

Serec Corporation is an American-owned company that manufactures standard and custom-designed part cleaning machines for all manufacturing industries. With over 20 years of experience and revolutionary Airless™ technology, Serec offers precision cleaning units, upgrades and retools, solvent extraction systems, water filtration units, engineering designs and services, contract part cleaning services, and refurbished/used equipment.

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Serec Corporation - Precision Part Cleaning Machines

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  1. Serec Corporation • American owned company located in Rhode Island, with a 30,000 square foot facility. • We manufacture standard and custom designed part cleaning machines to support all manufacturing industries. • Serec has been operational for twenty years: • 1992- Serec Corporation introduced the Airless/Vacuum solvent cleaning system into US market • 2002- Tiyoda-Serec Corporation, was formed to leverage synergies • 2004- Tiyoda-Serec Corporation diversified into a total solutions cleaning company. • 2010- Tiyoda-Serec Corporation renamed to Serec Corporation, • 100% American owned and operated. • Serec Corporation, developed several U.S. patents, trademarks, and foreign equivalents supporting the revolutionary Airless™ technology.

  2. Serec Corporation • Serec Corporation • Standard and custom precision and industrial cleaning units • Upgrades and retools of existing equipment • Solvent extraction systems • Water filtration units • Engineering designs and services • Contract part cleaning services • Refurbished/used equipment • Northeast Fabricators • ASME certified pressure vessel fabrication • Fabricated parts and assemblies • Build to print Made in America A S S O C I A T I O N Green Award Winner

  3. Airless™ Vacuum Cleaning Systems Standard Precision Models Model 1200 Model 1800

  4. Serec Airless™ Vacuum Cleaning Systems: • Cleaning Systems are distillable solvent cleaning systems where the process occurs in a vacuum chamber for the ultimate in efficiency • Once loaded, the work chamber door is closed, and a vacuum is created. • Solvent / vapor are transported into the work chamber as required by the cleaning process • Vacuum enhances solvent cleaning efficiency, performance and ensures complete drying. • Cleaning process is consistent, repeatable and environmentally responsible. • Provides the lowest utility consumption, environmental impact and operational cost of any cleaning process.

  5. Serec Applications & Benefits • Benefits • Clean Dry Parts • Near Zero Emissions • Closed Loop Design • Exceeds EPA / OSHA Regulations • Saves Solvent • Easy To Maintain • Multi Solvent Compatibility • Low Utility Consumption Applications • Aerospace • Tube Cleaning • Bearings • Castings • Dewaxing • Electronic Assemblies • Machined Parts • Medical • Optics & Photonics • Powdered / Sintered Metals • Screw Machined Parts • Semiconductors

  6. Serec Airless™ Processing Options • Multiple work chambers • Enhanced distillation unit • Boiler/condensate • Water chiller • Integrated automation • Exterior cover panels • Horizontal/vertical basket load • Static/oscillation or rotational basket • 360O spray impingement • Ultrasonic cavitation • Secondary cleaning tank • Particle/chip filtration

  7. Serec Airless™ Compatible Solvents • HFCs (DuPont Vertrel) • HFEs (3M Novec Fluids) • n-propyl bromide • Chlorinated solvents trichloroethylene perchloroethylene methylene chloride • Azeotropes & blends • Modified Alcohol • Hydrocarbons • Isopropyl alcohol • Combustible& flammable solvents

  8. Standard Model 1200 Airless™ • 12”L x 12”W x 12”H top-loading chamber • Totally vacuum sealed • Co-solvent capable • Built- in distillation • SCAQMD permitable • Small footprint • Minimal utility / facility requirements

  9. Standard Model 1800 Airless™ • 3 cubic foot top loader • Totally vacuum sealed • Co-solvent capable • Built- in distillation • SCAQMD permitable • Small footprint

  10. Standard Model 2400 Airless™ • 8 cubic foot capacity • Top load • Manually loaded • Higher throughput • Larger parts

  11. Front Loader – Model 13S

  12. Serec Custom Airless™ Configurations • Horizontal Loading (front loader) • Vertical Loading (top loader)

  13. Aerospace Cleaning System

  14. More Custom Airless™Configurations Multiple work - chambers -Custom size/shape work chambers available

  15. More Airless™Configurations • Horizontal “Pizza Oven” chamber

  16. More Airless™Configurations • Tube Cleaners

  17. Top Loading Hydrocarbon Unit

  18. Top loading sliding lid

  19. Tube & Coil Cleaner

  20. Serec Process Flow • Cleaning Process • Load parts chamber and close lid. • Evacuate air from process chamber to one torr and out of the unit using the vacuum package. • Equalize pressure between the degreasing chamber and the vapor supply tank. • Fill the degreaser with solvent from the vapor supply tank (VST) (submerge parts) and soak. May apply recirculation soak/flushing. • Ultrasonic energy may be applied to enhance cleaning. (Optional). Also, basket rotation may be applied. (Optional) • 5. Drain cleaning chamber and return solvent to the vapor supply tank. Note, steps 4 and 5 can be repeated as desired.(Optional) • 6. Spray pure cold solvent from the storage tank. (Optional) Note, excess solvent is collected in the vapor supply tank. • 7. Vapor degrease\heat parts with vapor from the vapor supply tank. Note, excess solvent is collected in the vapor supply tank. • 8. Vacuum dry chamber and parts to one torr using the vacuum package. • 9. Return chamber back to atmospheric pressure. • Distillation Process • Contaminated solvent from the vapor supply tank is transferred to the distillation vessel on an as need basis. • Solvent is distilled and collected in the storage tank during the cleaning process cycle when the vacuum package is available. Distilled • solvent is required to replenish the vapor supply level and supply pure solvent spray for the on coming cleaning cycle. • 3. Removed contaminated solvent from the vapor supply tank is replenished by pure distilled solvent from the storage tank to maintain • high solvent purity levels in the vapor supply tank.

  21. Standard P&ID Process Flow

  22. Electrical Cabinet

  23. Recipe Settings

  24. Main Menu Screen

  25. Degrease – Main Screen

  26. Vacuum Trend Screen

  27. Benefits Of Vacuum Technology • Solvent Emission ReductionInitially the air in the cleaning chamber is evacuated so that the solvent and the air are not interfaced with each other to eliminate the solvent emissions. • De-gassing the SolventWhen the solvent is placed under vacuum, the air dissolved in the solvent is eliminated to enhance the ultrasonic power —this means cleaner parts. • Drying the Parts Completely In the vacuum drying process, the vacuum created in the cleaning chamber depresses the boiling point of the solvent: becoming 75% of its boiling point at atmospheric pressure. The higher the vacuum, the lower the solvent boiling point. The heat capacity of the parts helps boil the solvent and the evaporated vapor is recaptured and recycled in the system.

  28. Open Top vs. Airless™

  29. 342 Compass Circle North Kingstown, RI 02852 Phone (401) 667-7370 Toll free (866) 298-0098 Fax (401) 667-7375 sales@serec-corp.com www.serec-corp.com

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