1 / 6

ITP Penstock 2022

ITP For Penstock

widi3
Download Presentation

ITP Penstock 2022

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. PT INDO TRANS KONSTRUKSI Document No : 01/ITP/ACT-ITK/22 INSPECTION TESTING PLAN PROJECT : PENSTOCK ACSET INSPECTION AND TEST PLAN FABRICATION & INSTALLATION Approval Sheet Title Name Date Signature Revision Status Rev Issue Date Prepared Checked Approved Issue Purpose Owner Signature 01 Januari 2022 0 Issue for Approval

  2. PT INDO TRANS KONSTRUKSI ITP – PLTM BESAI KEMU Legend : INSPECTION TEST PLAN M : Monitor P : Perform PENSTOCK PIPE FABRICATION AND INSTALATION A : Approve R : Review W : Witness H : Hold Point Doc. No. : 01/ITP/ACST-ITK/22 Level Inspection Remark No Work Activities Reference Document Verified Documents Acceptance Criteria ITK QA/QC ACSET 1 DOCUMENT REVIEW AND APPROVAL AFC Drawing Approval Drawing Shop Drawing 1.1 Shop Drawing P R/A Fabrication Procedure; Code/Standard Fabrication Procedure Relevant specification 1.2 Fabrication Procedure P R/A Hidro Testing Procedure; ASME B31.3 Par.345.1 ASME Sec. IX, Art-2 ASME B31.3, P.328.2 Hidro Testing Procedure Hidro Testing Procedure 1.3 Hidro Testing Procedure P R/A ASME B31.3 ASME Sec IX ASME B31.3 ASME Sec IX ASME Section V ASME B31.3  WPS/PQR Register 1.4 WPS/PQR P R/A ASME Sec. IX, Art-3 ASME B31.3, P.328.2 Welder Certificate Register Welder Performance Qualification Test 1.5 P R/A Approval General Piping NDT Procedure ASME B31.3; Table 341.3.2 1.6 NDT Procedure P R/A      Specification for Protection Coatings Non Conformance Procedure Specification for Protection Coatings Non Conformance Procedure - 1.9 Painting Procedure P R/A 1.10 Non Conformance Procedure Approval Procedure P R/A ___________________________________________________________________________________________________________________________________________________________________________________ 01/ITP/ACST-ITK/22 Rev. 0

  3. PT INDO TRANS KONSTRUKSI ITP – PLTM BESAI KEMU Legend : INSPECTION TEST PLAN M : Monitor P : Perform PENSTOCK PIPE FABRICATION AND INSTALATION A : Approve R : Review W : Witness H : Hold Point Doc. No. : 01/ITP/ACST-ITK/22 Level Inspection Remark No Work Activities Reference Document Verified Documents Acceptance Criteria ITK QA/QC ACSET 2 MATERIAL Data Sheet; Drawing; ASTM Material. Material Certificate Register Material Certificate 2.1 Review Material Certificate P R Material Receiving Report Material Specification; ASME B31.3 Par-323.1 2.2 Material Inspection & Verification P W 3 FABRICATION AFC Drawing 3.1 Marking and cutting Cutting Report AFC Drawing, P M AFC Drawing ASME B31.3 Approved WPS ASME B31.3 Approved WPS ASME Sec. IX AFC Drawing, ASME B31.3 Par.332.1 Approved WPS; ASME B31.3,Par.328.4 Approved WPS; ASME Sec IX, Artikel-3 3.2 Bending or Forming (if any) Dimensional Report P M 3.3 Surface Preparation and Fit-Up Welding Report P M 3.4 Check qualified welder / operator Welding Report P M 4 VISUAL INSPECTION / DIMENSIONAL CHECK Piping Fabrication ASME B31.3 Piping Fabrication ASME B31.3 Approved Drawing ASME B31.3 ASME B31.3 T.341.3.2 4.1 Weld visual check Visual Report P W Visual Report; NDT Report Temporary Attachment (tack weld) ASME B31.3 T.341.3.2 4.2 P W Traceability Report ASME B31.3 T.341.3.2 4.3 Identification Weld P W ___________________________________________________________________________________________________________________________________________________________________________________ 01/ITP/ACST-ITK/22 Rev. 0

  4. PT INDO TRANS KONSTRUKSI ITP – PLTM BESAI KEMU Legend : INSPECTION TEST PLAN M : Monitor P : Perform PENSTOCK PIPE FABRICATION AND INSTALATION A : Approve R : Review W : Witness H : Hold Point Doc. No. : 01/ITP/ACST-ITK/22 Level Inspection Remark No Work Activities Reference Document Verified Documents Acceptance Criteria ITK QA/QC ACSET 5 NDT UT Procedure; ASME SEC V General Piping NDT Procedure UT Report ASME B31.3, T.341.3.2 5.1 Ultrasonic Test P W Welding Completion Summary General Piping NDT Procedure 5.2 NDT Clearance P R 6 Pressure Testing Piping Pressure Testing Procedure ASME B31.3 Par.345.4 Hydro Testing Procedure. ASME B31.3 Piping Completion (MP1) 6.1 Hydro Testing P H 7 PAINTING Specification for Protection Coatings Specification for Protection Coatings Specification for Protection Coatings Specification for Protection Coatings Blasting Report 7.1 Blasting P W Visual inspection of surface preparation Painting Report 7.2 P W Painting Report Final Paint Completion (AS1) Specification for Protection Coatings Specification for Protection Coatings 7.3 Dry film thickness check P W 8 HANDOVER Handover System & Certification Manual Final Inspection prior delivery/ shipment Complete Testing Report 8.3 IRN P A ___________________________________________________________________________________________________________________________________________________________________________________ 01/ITP/ACST-ITK/22 Rev. 0

  5. PT INDO TRANS KONSTRUKSI ITP – PLTM BESAI KEMU Legend : INSPECTION TEST PLAN PENSTOCK PIPE INSTALATION M : Monitor P : Perform A : Approve R : Review W : Witness H : Hold Point Doc. No. : 02/ITP/ACST-ITK/22 Level Inspection No Work Activities Reference Document Verified Documents Acceptance Criteria Remark ITK QA/QC ACSET OPS 1 DOCUMENT REVIEW Material/Equipment Standart Spesification As per Contract 1.1 Certificate Certificate P R - - Approved Procedure 1.2 Installation Procedure Instalation Methode Approval Procedure P R R R Approved Procedure ASME B 31.3 Piping Pressure Testing Procedure 1.3 Hydro Testing Procedure Approval Procedure P R R R AFC Drawing 1.4 Drawings AFC Drawings Approval Drawing P R R R Procedure UT Standart ASME Sec V 1.5 NDE UT Procedure Approval Procedure P R R R 2 INSTALLATION PROCESS Erection Drawing Installation Procedures AFC Drawing Welding Standart Erection Drawing Installation Procedures AFC Drawing ASME Sec. VIII Visual Report 2.1 Dimensional Check P W - - Flange Joint Report Torque Wrench Report 2.2 Welding Joint P W R - 3 COMMISSIONING AND TESTING Joint Integrity Certificate (JI1) AFC Drawing 3.1 Joint Inspection AFC Drawing P W W W Joint Integrity Testing Procedure Drawing/Installation Procedures 3.2 Re – Instatement Visual Report P W W W ___________________________________________________________________________________________________________________________________________________________________________________ 01/ITP/ACST-ITK/22 Rev. 0

  6. PT INDO TRANS KONSTRUKSI ITP – PLTM BESAI KEMU Legend : INSPECTION TEST PLAN PENSTOCK PIPE INSTALATION M : Monitor P : Perform A : Approve R : Review W : Witness H : Hold Point Doc. No. : 02/ITP/ACST-ITK/22 Level Inspection No Work Activities Reference Document Verified Documents Acceptance Criteria Remark ITK QA/QC ACSET OPS Installation Procedure 4 PAINTING Painting Report Final Paint Completion (AS1) Painting Report Final Paint Completion (AS1) Specification for Protection Coatings Specification for Protection Coatings 4.1 Cleaning Power tools (SP – 3) P M R R Specification for Protection Coatings Painting Procedure 4.2 Finish Painting P M R R 5 HANDOVER Non Conformance Procedure Repair Record Document Procedure 6.1 NCR (Non Conformance Report) NCR NCR Close P A R R Approved Repair Dossier 6.2 Handover Process Repair Dosier P R/A A A ___________________________________________________________________________________________________________________________________________________________________________________ 01/ITP/ACST-ITK/22 Rev. 0

More Related