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EPACK Product Catalogue

EPACK is one of the leading manufacturer and supplier of Prefabricated structures in India, EPACK provides Sandwich Panels Catalogue, Prefabricated Structures Catalogue, LGSF Catalogue, & Standard Modular Solution Catalogue.

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EPACK Product Catalogue

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  1. COMPANY PROFILE COMPANY PROFILE EPACK is one of the leading manufacturer and supplier of Prefabricated structures in India, EPACK has supplied over 12 million sq. ft. area in prefab structures around the world, and has accredited the international standards of ISO9001:2000 and ISO14001:2004 quality management systems. The Principal activity of the organization comprises of : Ÿ Pre Engineered Buildings. Ÿ Prefabricated Structures. Ÿ Insulated Sandwich Panels. Ÿ Light Gauge Steel Frame. Ÿ Standard Modular Buildings. Ÿ Custom Molded Protective EPS Packaging Since the inception of EPACK in 1999, the organization has become a leading name in the industry for the manufacturing of high quality products that continuously set new benchmarks in improving industry standards. OUR VISION OUR VISION To be a market leader in protective foam packaging (PFP), Energy Efficient Insulating Materials (EEIM) and Efficient Building Solutions (EBS). MISSION STATEMENT MISSION STATEMENT Ÿ To nurture lasting customer relationships by anticipating needs and delivering beyond expectations. Ÿ To continuously improve our cost stewardship in the value chain. Ÿ To analyze customers' needs and come up with innovative products. Ÿ To prepare and groom the next generation of young thinkers. Ÿ To market value added branded products in the domestic and global markets. Ÿ To "Grow with the Best" customers, suppliers, financial institutions, employees & other stake holders. END TO END SOLUTION END TO END SOLUTION Manufacturing Manufacturing On-Site On-Site Consultation Consultation Project Project Management Management Design Design On-going Project On-going Project Technical Support Technical Support Delivery Delivery Construction Construction ISO - 9001 ISO - 9001 ISO - 14001 ISO - 14001

  2. WHAT WE DO WHAT WE DO PRE ENGINEERED BUILDINGS PREFABRICATED STRUCTURES Warehouse Industrial Shed Factory Building Industrial Enclosures Shopping Complex Airport Terminal Building Aircraft Hangars Auditorium Poultry Shed Mezzanine Floor Site Office Living Accommodation Marketing Office Low Cost Mass Housing Prefab Canteen Railway Shelters Guard Room Prefabricated Toilets Clean Room Cold Storage Ripening Chambers Prefabricated Pulpits Acoustic Enclosure Solar Inverter Room Military Camps Telecom Shelter Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ LIGHT GAUGE STEEL FRAME ( LGSF ) Prefab Villas / Cottages Prefab Homes Prefab Schools & Hospitals Sample Flats Ÿ Ÿ Ÿ Ÿ SANDWICH PANELS STANDARD MODULAR SOLUTION PUF Panel EPS Panel Rockwool Panel Glasswool Panel Ÿ Ÿ Ÿ Ÿ K-house Mi Homes Liftable Porta Cabins Ÿ Ÿ Ÿ SECTORS WE CATER SECTORS WE CATER INDUSTRIAL Warehouses Ÿ Industrial Sheds Ÿ Factory Building Ÿ Cold Storage Buildings Ÿ Clean Rooms Ÿ Poultry Sheds Ÿ Industrial Enclosures INFRASTRUCTURE Airport Terminal Buildings Ÿ Aircraft Hangars Ÿ Metro Stations Ÿ Railway Shed Ÿ Foot Over Bridges Ÿ Shopping Complex Ÿ Petrol Pump Stations Ÿ Multilevel Car Parking Ÿ Ÿ CONSTRUCTION INSTITUTIONAL School Buildings Ÿ Hospitals Ÿ Hostel Buildings Ÿ Laboratories Ÿ Exhibition Halls Ÿ Office Buildings Site Office Staff Accommodation Labor Accommodation Canteen Buildings Toilet Blocks Guard Room Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ SPORTS & LEISURE BUILDINGS SPECIAL BUILDINGS Stadiums Sports Complex Auditoriums Gymnasiums Control Rooms Kiosk Noise Proof Enclosures Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ 2 2

  3. STATE-OF-THE-ART INFRASTRUCTURE STATE-OF-THE-ART INFRASTRUCTURE We owe our success to our infrastructural base. All manufacturing activities are carried under one roof, right from Cutting, Shearing, Bending, Foaming and Finishing to actual shipment. Our workforce consists of numerous skilled engineers technicians, management personnel and other technical and non technical workers who give us an added edge over others. In addition our factory being well equipped with all latest technologies and sophisticated machines & equipment. MANUFACTURING FACILITIES The EPACK plant is equipped with most sophisticated manufacturing equipment / machines like : Continuous H Beam Welding Machine Ÿ Ÿ CONTINUOUS H BEAM WELDING MACHINE CONTINUOUS H BEAM WELDING MACHINE CNC Plasma Cutting Machine Ÿ Ÿ Continuous Sandwich Panel Machine Ÿ Ÿ Canon Foaming Machine Ÿ Ÿ Shearing Machine Ÿ Ÿ Ÿ Ÿ C/Z Purlin Machine CNC Punching Machine Ÿ Ÿ LGSF Machine Ÿ Ÿ CNC PLASMA CUTTING MACHINE CNC PLASMA CUTTING MACHINE Roof Prole Machine Ÿ Ÿ Shot Blasting And Painting Facility Ÿ Ÿ CONTINUOUS SANDWICH PANEL MACHINE CONTINUOUS SANDWICH PANEL MACHINE 3 3

  4. Key Advantages Over 12 million square feet area covered in Prefab structures around the world. Ÿ We are the leader in design, fabrication, supply and erection of Prefabricated structures. Ÿ SHEARING MACHINE SHEARING MACHINE C / Z PURLIN MACHINE C / Z PURLIN MACHINE Fully equipped with automated machineries which helps us to full ll our client requirements on time. Ÿ Innovative design and engineering capabilities of the highest degree. Ÿ CNC PUNCHING MACHINE CNC PUNCHING MACHINE LGSF MACHINE LGSF MACHINE Versatile product range. Ÿ Superior Quality materials and state of the art machinery. Ÿ ROOF PROFILE MACHINE ROOF PROFILE MACHINE CANON FOAMING MACHINE CANON FOAMING MACHINE 4 4

  5. EPACK SANDWICH PANELS EPACK SANDWICH PANELS EPACK sandwich panels are high quality products produced with proled Pre-Painted Zinc Coated, Galvalume Coated Steel, Stainless Steel Sheets and combined with PUF / EPS / ROCKWOOL / GLASSWOOL core material as the insulation material. With a wide range of different as colors cut-to- length in our factory and supplied ready-to- install, our modern building products fare well in highly economic weather-independent conditions and fast modular building process. SANDWICH PANEL JOINTING SYSTEM SANDWICH PANEL JOINTING SYSTEM CAMLOCK JOINTING SYSTEM CAMLOCK JOINTING SYSTEM IN PUF PANELS IN PUF PANELS TONGUE & GROOVE IN EPS, TONGUE & GROOVE IN EPS, ROCKWOOL & GLASSWOOL PANELS ROCKWOOL & GLASSWOOL PANELS OVERLAP JOINTING FOR ROOF OVERLAP JOINTING FOR ROOF PANELS PANELS PUF PANEL SPECIFICATIONS PUF PANEL SPECIFICATIONS * EPACK Panels comply with all relevant IS codes. 5 5

  6. EPS PANEL SPECIFICATIONS EPS PANEL SPECIFICATIONS 50-120 mm 50-120 mm 50-120 mm 50-120 mm 6 6

  7. ROCKWOOL PANEL SPECIFICATIONS ROCKWOOL PANEL SPECIFICATIONS GLASSWOOL PANEL SPECIFICATIONS GLASSWOOL PANEL SPECIFICATIONS ROCKWOOL PANEL GLASSWOOL PANEL 7 7

  8. IN SITU SANDWICH ROOFING SYSTEM IN SITU SANDWICH ROOFING SYSTEM The EPACK In Situ Sandwich Roong system is composed of four elements. Outer Roof Top Sheet, Vapor Barrier Sheet, Rockwool / Glasswool Insulation, and the Roof Bottom Sheet, which are placed directly on site. The main advantage of this type of roong system is that it allows total freedom when dening each of its components both to optimize their performance and to achieve it. U Value 0.26 W/m²K Sound Transmission Class 39±3 Impact Insulation 42±3 STANDING SEAM ROOFING SYSTEM STANDING SEAM ROOFING SYSTEM STANDING SEAM ROOFING SYSTEM STANDING SEAM ROOFING SYSTEM EPACK is providing a single length color coated standing seam roong system that offers the freedom to create truly extraordinary buildings. These roong systems have double structural multi zip standing seam steel and are concealed xed with an aluminum clip having 3mm thermal pad to increase weather durability and greater resistance to wind uplift. Sheet Locking System Base Metal Thickness (BMT) 0.55mm Yield Strength 300 mpa Coating Hot Dip Metallic Al / Zn Alloy (150gms / sqm) Paint AS / NZS 2728 Class-3 8 8

  9. SITE OFFICE SITE OFFICE 9 9

  10. PREFAB ACCOMMODATION PREFAB ACCOMMODATION LABOUR ACCOMMODATION LABOUR ACCOMMODATION ROW HOUSING ROW HOUSING FARM HOUSE FARM HOUSE STAFF ACCOMMODATION STAFF ACCOMMODATION HOSTEL BUILDINGS HOSTEL BUILDINGS EMERGENCY HOUSING EMERGENCY HOUSING 10 10

  11. LIGHT GAUGE STEEL FRAME LIGHT GAUGE STEEL FRAME 11 11

  12. INDUSTRIAL ENCLOSURE & CONTROL ROOMS INDUSTRIAL ENCLOSURE & CONTROL ROOMS 12 12

  13. CLEAN ROOMS CLEAN ROOMS 13 13

  14. COLD ROOMS / STORAGE COLD ROOMS / STORAGE 14 14

  15. PRE ENGINEERED BUILDINGS PRE ENGINEERED BUILDINGS 15 15

  16. LIFTABLE PORTA CABIN LIFTABLE PORTA CABIN EPACK Liftable Cabins is built on efciently designed structures as per IS code, using steel frame and light-weight protective dry walls (sandwich panels). One liftable cabin consists of Top Frame, Bottom Frame, 4 Posts and exchangeable wall panels which can be simply assembled in modules, with the components bolted together, and can be quickly assembled and dismantled . 20x10 ft. Porta cabin 20x10 ft. Porta cabin Inside View Inside View 30x10 Feet Liftable Toilet Block 30x10 Feet Liftable Toilet Block Packed 30x10 Feet Liftable Porta Cabin Packed 30x10 Feet Liftable Porta Cabin 16 16

  17. Mi HOMES Mi HOMES Mi GUARD ROOM (4X4 ft) Mi GUARD ROOM (4X4 ft) Mi CABIN (6x6 ft) Mi CABIN (6x6 ft) TICKET BOX OFFICE TICKET BOX OFFICE Mi SHELTER (8x8 ft) Mi SHELTER (8x8 ft) TELECOM SHELTER TELECOM SHELTER POLICE CHECK POST POLICE CHECK POST 17 17

  18. PREFAB K-HOUSE PREFAB K-HOUSE 18 18

  19. EPACK INTEGRATED DOORS EPACK INTEGRATED DOORS Type of Doors Ÿ PUF Insulated Doors:Single/Double leaf Door made from PUF SANDWICH PANELS with PPGI frame. Door will be provided with high quality hinges, handle, etc. The door will be xed with the wall panels with adequately designed screws and other hardware's. Sizes of the doors will be standard or customized as per customer's requirement. Ÿ Aluminum Doors:Single/Double leaf Door made from half Glass & half laminated board with Aluminum frame. Door will be provided with high quality hinges, handle, etc.The door will be xed with the wall panels with adequately designed screws and other hardware's. Sizes of the doors will be standard or customized as per customer's requirement. Ÿ Ÿ Clean Room Doors: Single/Double leaf made from Polyurethane foam / Rock wool / Honeycomb as core insulation with view glass & adequately designed hinges, Handle, Lock, Door Closer & Kick Plate. Ÿ Ÿ Cold Room Doors: Single/Double leaf hinged overlap door made from 60/80/100/120/150 mm thick polyurethane foam as core insulation having 40+2kg/m3 density with three sides PVC frame directly mounted to wall panels having four side heavy duty EPDM gaskets with adequately designed European hinges & locks. PUF Insulated Doors Aluminum Doors Clean Room Doors Cold Room Doors EPACK INTEGRATED WINDOWS EPACK INTEGRATED WINDOWS Aluminum Sliding Windows Aluminum Fixed Windows Glass Windows for Clean & Cold Room 19 19

  20. EPACK FIRE RATED DOORS EPACK FIRE RATED DOORS EPACK insulated re rated doors are designed to reduce the spread of re in most critical condition. These types of doors are highly preferred in all types of buildings, to offer safe and secure living . To withstand extreme conditions for longer durations and to ensure complete safety these doors are tested and certied to the highest Indian standards. Colour Options RAL 5012 Blue RAL 3001 Brick Red RAL 6029 Green RAL 9002 Grey White Technical Specications Leave the fire Flush Door 50mm Thick Door Leaf, 1.2 mm Pre Painted Galvanized Iron. Panic Bar Lock Rockwool Insulation Powder Coated Leaf Door View Port 02 hour Fire Rated 6mm Thick With GI Frame. Fire Rated Hardware. Hinges SS 304 Ball Bearing Hinges, 4 nos Per Leaf. 5mm Thick Steel ( Welded), Hinge Reinforcement. Wall Frame Welded 180x60mm, 1.6mm thick GI Powder Coated. Available In Single And Double Leaf Options. Tested at CBRI Roorke as per BS 476, parts 20 & 22 IS 3614, part 21996. Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Available Sizes 20 20

  21. FEATURED PROJECT FEATURED PROJECT Hindon Airport, Ghaziabad Inaugurated on 8th March’19 by Hon’ble PM Narendra Modi Completed in 4 months Total Project Area 2.5 Lakh Sqft. Airport Terminal Building Facilities Flight Information Display System (FIDS) Fire Fighting and Fire Alarm System Taxi & Hotel booking Counter Airline Ticketing Counters Mishandled/ Unclaimed Baggage Room Baggage Conveyor Belt V.I.P Reserved Lounge Air Lines BackUp Ofces Fire Control Room Check-in Counters Baby Care Room Frisking Booth Smoking Room CCTV, PA System, X-Ray Machine Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ 21 21

  22. FEATURED PROJECT FEATURED PROJECT Aster Public School, Greater Noida Completed in 5 months School Building Area 1,10,000 Sqft. No Of Storey G+5 Pre-Engineered Building 22 22

  23. FEATURED PROJECT FEATURED PROJECT JP Associates, Kishtwar (J&K) Snow Load 500 mm Completed in 45 days Project Area 59,000 Sqft. Staff Accommodation / Site Ofce Kishtwar, apart from being one of the beautiful places in J&K that is located at a height of 5,300 feet and 238 km away from the Jammu, working here for JP Associates, Hydro Project was one of the challenging projects for us. EPACK has started this project during the winter season and at this time temperature goes to a minus degree, roads were closed due to snow and sudden rain was making the situation worst after all these challenges, EPACK team had completed this project in just 45 days. In this project, we used Prefabricated Structures and PUF Insulated Panels for Roof and Walls for Ground Storied Living Accommodation and G+1 Storied Site Ofce Buildings. 23 23

  24. FEATURED PROJECT FEATURED PROJECT Shapoorji Pallonji , New Delhi Completed in 6 months Total Project Area 1.6 Lakh Sqft. No Of Buildings 14 This site infra of area 1.6 lakh sqft. for Shapoorji Pallonji was built in New Delhi. The Buildings will be used as a Staff Accommodation and Site Ofce for more than 3000 staffs who worked in New Exhibition Centre Construction at Pragati Maidan. In this project we had used K-system house with Insulated sandwich panel system that provides high insulation on the walls and roofs and Insulated Pre-Engineered Buildings. Out of 14 buildings, 6 buildings were G+1 and other 6 buildings were G+2 for living accommodation and 2 PEB Site Ofces for admin works. 24 24

  25. FEATURED PROJECT FEATURED PROJECT Hankuk , Greater Noida (UP) Completed in 30 Days Total Project Area 11,346 Sqft. No Of Buildings 02 When Aesthetic Look, Durable Structures and Quick Installation all is in clients priority list then you can only go with the Prefabricated Structures that we built for Hankuk Constructions in Greater Noida. For this project we used Prefabricated Steel Columns and Rockwool Panels for Wall and Roof to provide a better insulation. To make the wall more cleaner and atter, we used high density Rockwool with more thicker color steel sheet and also used Gypsum Board for false ceiling for a better interior. This project had 2 Pre Engineered Buildings, One for Ofce Buildings with a seating capacity of 120 people in single oor with reception area and 2 washrooms. Second was for Canteen Building with Seating capacity of 550 people and a separate kitchen space. 25 25

  26. FEATURED PROJECT FEATURED PROJECT NLC India Limited , Kanpur Completed in 3 months Area Building Type 44,000 Sqft. Prefabricated Hostel Building 26 26

  27. PROJECT GALLERY PROJECT GALLERY Ÿ ABB, Pugalur (Tamilnadu) Ÿ Ÿ TATA Projects, Pune TATA Projects, Pune Ÿ Ÿ JCB, Jaipur JCB, Jaipur 27 27

  28. Ÿ Ÿ Hero Motocorp, Andhra Pradesh Hero Motocorp, Andhra Pradesh Ÿ Ÿ Oxygen Business Park, Noida Oxygen Business Park, Noida Ÿ Ÿ Reliance Industries, Jamnagar (Gujarat) Reliance Industries, Jamnagar (Gujarat) 28 28

  29. Ÿ Ÿ Jinil, Greater Noida Jinil, Greater Noida Ÿ Ÿ NCC, Guntur, Andra Pradesh NCC, Guntur, Andra Pradesh Ÿ Goa International Airport 29 29

  30. Ÿ Ÿ JRE Group of Institutions, Greater Noida JRE Group of Institutions, Greater Noida Ÿ Ÿ JSW, Odisha JSW, Odisha Ÿ Mopotech (Noida) 30 30

  31. Ÿ Ÿ OPPO, Greater Noida OPPO, Greater Noida Ÿ Ÿ Teri Prekriti School, Gurgaon Teri Prekriti School, Gurgaon Ÿ Ÿ L&T, Dharma Port (Odisha) L&T, Dharma Port (Odisha) 31 31

  32. CLIENT TESTIMONIALS CLIENT TESTIMONIALS “ Thank you EPACK for giving us quality roofing through sandwich panels for our schools. The insulation offered by the panels particularly that of temperature control has been of immense benefit to our student and staff alike, especially at our location with semi-arid desert like weather conditions.” “ A myriad of products and design options to choose from, we were delighted to have our project done by Epack. We recommend them for their professional competence in executing projects, end-to-end." Mr. D.B Singh (Executive Engineer, PWD-Education, Delhi ) “ After looking out at a number of places, we zeroed in on EPACK. It was a significant deal for our company and we choose them to close it with. Commitment, Quality work and timely delivery are three qualities we admire in EPACK. Thank you for your services.” Mr. K Veerappan ( Procurement Head,L&T Building and Factories, Chennai ) Mr. Ramesh Kumar (Operations Head, ABB Ltd ) “ We often look back at how our organization has been able to setup mobile site infrastructure through quality products offered by EPACK. The many services that EPACK offers, makes it stand out among others in the industry.” “ We are satisfied with the work provided by EPACK and would love to continue working with them for our future projects. The worker accommodation they did for us is made from lightweight material that makes it portable and is just right for our kind of usage.” Mr. Bangaraju ( VP, Procurement, NCC Ltd ) “ Thank you EPACK for our warehouse. You got the design just right- it was as per the brief we had given.” Mr. R.P Shah (GM Projects, GPT Infra Projects Pvt. Ltd., Kolkata) Mr. Sahil Khanna ( Director, RGI Meditech Pvt. Ltd.) “ Decade of professional relationship speaks volumes. The relationship with EPACK has grown thicker and we look forward to continue the association.” “ EPACK product delivery and support is worth a special mention performance and expertise in the field of work is loudable.” Mr. SK Raichur ( Head Procurement, Thermax Ltd, Pune ) Mr. Gaurav Bansal ( Sourcing, LG India ) “ Pleased with the service we got . The project was delivered and executed on time. EPACK’s team is professional and possess sound knowledge of their materials and building process. I woud surely recommend EPACK. Thanks for your service once again.” Mr. Manjunath Kulkarni ( Procurement Team, Renew Power ) “ We are more than happy with the quality of work offered by EPACK. Our site office they have built was erected in no time. The quality materials used is both durable and aesthetically appealing. It has helped our staff find a place to work under optimal conditions. Thanks again.” Mr. Sandeep Juneja EPACK team has offered quality work to our satisfaction. Their professional competence in design, engineering and quality control ensured timely completion of our projrct. Very Pleased with their work.” ( Procurement Team, Reliance Industries Ltd, Jamnagar ) Mr. Vijay Kumar Shimpi 32 32 (VP Procurement, TATA Power Solar Systems Ltd. Bangalore )

  33. MEDIA COVERAGE MEDIA COVERAGE 33 33

  34. PARTICIPATIONS PARTICIPATIONS 34 34

  35. SOCIAL ACTIVITIES SOCIAL ACTIVITIES Mobile Police Check Post For UP Police in Greater Noida Blood Donation Camp Ÿ Ÿ Diabetes Camp Tree Plantation Drive on Environment Day Ÿ Ÿ 35 35

  36. WHAT WE HAVE ACHIEVED SO FAR... WHAT WE HAVE ACHIEVED SO FAR... 12 million+ Sq.ft Area Covered with Prefab Structures 6000+ Projects Executed 1500+ Reputed Clients 20+Years Manufacturing Experience OUR ESTEEMED CLIENTS OUR ESTEEMED CLIENTS and many more...... and many more......

  37. EPACK Polymers (P) Limited B-13&14, Ecotech 1st Extension Greater Noida, U?ar Pradesh, India : 201306 Phone: +91-8130444466 / 77 | Email: enquiry@epack.in / sales@epack.in

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