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Case Studies and Success Stories

A pplying C LEANER PRODUCTION to M ULTILATERAL E NVIRONMENTAL AGREEMENTS. ACME. Case Studies and Success Stories. S ESSION 10. United Nations Environment Program Division of Technology Industry and Economy. Swedish International Development Agency.

JasminFlorian
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Case Studies and Success Stories

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  1. ApplyingCLEANER PRODUCTION to MULTILATERAL ENVIRONMENTAL AGREEMENTS ACME Case Studies and Success Stories SESSION10 United Nations Environment ProgramDivision of Technology Industry and Economy Swedish International Development Agency

  2. ACME - Session 10 – Cases studies and success stories - 2 / 36 OUTLINE Objectives of this session 1/ Cases studies on CP and UNFCCC > Case #1 - Pulp and Paper > Case #2 - Textile > Other examples 2/ Cases studies on CP and Basel Convention > Case #1 - Tannery > Case #2 - Electroplating > Other examples 3/ Cases studies on CP and Stockholm Convention > Case #1 - Pulp and Paper > Other examples

  3. ACME - Session 10 – Cases studies and success stories - 3 / 36 CP & UNFCCC Case #1 - Pulp and Paper Name of the Company:Agarwal Duplex LTD., Muzaffarnagar, INDIA Production:Kraft paper and board from waste paper. Context: Cleaner Production studies were conducted in the industry. The CP Team was formed and the entire plant was taken as focus area.

  4. ACME - Session 10 – Cases studies and success stories - 4 / 36 CP & UNFCCC Case #1 - Pulp and Paper CAUSE ANALYSIS OF THE WASTE STREAM

  5. ACME - Session 10 – Cases studies and success stories - 5 / 36 CP & UNFCCC Case #1 - Pulp and Paper CLEANER PRODUCTION OPTIONS IDENTIFIED • CP technique used: > Process optimization > Input material change > Technology change • CP options identified: 1. Replace the existing boiler with a new fluidised bed boiler of hogh pressure which uses bagasse as a fuel in place of coal in the old boiler. 2. Replace the diesel generating set for electricity production with a extraction cum condensing turbine and use the steam from the new high pressure boiler.

  6. ACME - Session 10 – Cases studies and success stories - 6 / 36 CP & UNFCCC Case #1 - Pulp and Paper RESULTS OF THE CP OPTION IMPLEMENTATION

  7. ACME - Session 10 – Cases studies and success stories - 7 / 36 CP & UNFCCC Case #2 - Textile Name of the Company:Luthra Dyeing and Printing Mills, Surat, INDIA Production:Printed and dyed fabric of polyester, cotton, rayon. Context: Cleaner Production studies were conducted in the industry. The CP Team was formed and the boiler house was taken as focus area.

  8. ACME - Session 10 – Cases studies and success stories - 8 / 36 CP & UNFCCC Case #2 - Textile CAUSE ANALYSIS OF THE WASTE STREAM (1)

  9. ACME - Session 10 – Cases studies and success stories - 9 / 36 CP & UNFCCC Case #2 - Textile CAUSE ANALYSIS OF THE WASTE STREAM (2)

  10. ACME - Session 10 – Cases studies and success stories - 10 / 36 CP & UNFCCC Case #2 - Textile CLEANER PRODUCTION OPTIONS IDENTIFIED (1) • CP technique used : > Good House Keeping > Operational Practices > Process Optimization > Raw Material Substitution > New Technology > New Product Design > Onsite Recycle & Reuse > Equipment Modification

  11. ACME - Session 10 – Cases studies and success stories - 11 / 36 CP & UNFCCC Case #2 - Textile

  12. ACME - Session 10 – Cases studies and success stories - 12 / 36 CP & UNFCCC Case #2 - Textile RESULTS OF THE CP OPTION IMPLEMENTATION

  13. ACME - Session 10 – Cases studies and success stories - 13 / 36 CP & UNFCCC Other examples - A ILUKA MINING AND MINERAL PROCESSING

  14. ACME - Session 10 – Cases studies and success stories - 14 / 36 CP & UNFCCC Other examples - B BUTTERCUP BAKERIESAUSTRALIA

  15. ACME - Session 10 – Cases studies and success stories - 15 / 36 CP & UNFCCC Other examples - C G STEEL PUBLIC COMPANY LIMITEDTHAILAND

  16. ACME - Session 10 – Cases studies and success stories - 16 / 36 CP & UNFCCC ASSOCIATED MOTORWAYS LIMITEDSRI LANKA Other examples - D

  17. ACME - Session 10 – Cases studies and success stories - 17 / 36 CP & UNFCCC Other examples - E HANOI CERAMIC TILESVIETNAM

  18. ACME - Session 12 – Cases studies and success stories - 18 / 36 CP & BASEL CONVENTION Case #1 - Tannery Name of the Company:Mohd. Usman Tanneries, INDIA Production:Leather from sheep and goat skins (from raw hides to finished stage). Context: Cleaner Production studies were conducted in the industry. The CP Team was formed and the tanning section was taken as focus area.

  19. ACME - Session 10 – Cases studies and success stories - 19 / 36 CP & BASEL CONVENTION Case #1 - Tannery CAUSE ANALYSIS OF THE WASTE STREAM

  20. ACME - Session 10 – Cases studies and success stories - 20 / 36 CP & BASEL CONVENTION Case #1 - Tannery CLEANER PRODUCTION OPTIONS IDENTIFIED • CP technique used: > Recovery, recycle and reuse. CP options identified: > Recover the chrome by addition of magnesium oxide.

  21. ACME - Session 10 – Cases studies and success stories - 21 / 36 CP & BASEL CONVENTION Case #1 - Tannery RESULTS OF THE CP OPTION IMPLEMENTATION

  22. ACME - Session 10 – Cases studies and success stories - 22 / 36 CP & BASEL CONVENTION Case #2 - Electroplating • Name of the Company:Atlas cycles, Sonepat, INDIA • Production:Bicycles. • Context: Cleaner Production studies were conducted in the industry. The CP Team was formed and following focus areas identified: • 1. Hazardous waste generation from electroplating section. • 2. Cyanide bearing waste from case hardening section.

  23. ACME - Session 10 – Cases studies and success stories - 23 / 36 CP & BASEL CONVENTION Case #2 - Electroplating CAUSE ANALYSIS OF THE WASTE STREAM

  24. ACME - Session 10 – Cases studies and success stories - 24 / 36 CP & BASEL CONVENTION Case #2 - Electroplating CLEANER PRODUCTION OPTIONS IDENTIFIED • CP technique used: > Process optimization > Input material change > Technology change • CP options identified: 1. Replacing use of ferrous sulphate by sodium met-bi-sulphite for reduction of hexavalent chrome to trivalent chrome. 2. Adoption of new technology to replace case hardening by cyanide plating to gas carburizing.

  25. ACME - Session 10 – Cases studies and success stories - 25 / 36 CP & BASEL CONVENTION Case #2 - Electroplating RESULTS OF THE CP OPTION IMPLEMENTATION

  26. ACME - Session 10 – Cases studies and success stories - 26 / 36 CP & BASEL CONVENTION Other examples - A DUTCH IRON FOUNDRIES

  27. ACME - Session 10 – Cases studies and success stories - 27 / 36 CP & BASEL CONVENTION Other examples - B DINTEX DYECHEM LTD. Vinyl Sulphone Intermediate Manufacturer. INDIA

  28. ACME - Session 10 – Cases studies and success stories - 28 / 36 CP & BASEL CONVENTION Other examples - C Manufacture of Chemicals and Chemical ProductsUNITED STATES

  29. ACME - Session 10 – Cases studies and success stories - 29 / 36 CP & BASEL CONVENTION Other examples - D Manufacture of Lead Acid Battery PlatesFRANCE

  30. ACME - Session 10 – Cases studies and success stories - 30 / 36 CP & BASEL CONVENTION Other examples - E Manufacture of Fabricated Metal Products (Solar Cell Wafers, Submarine silencer, satellite dish components)UNITED STATES

  31. ACME - Session 10 – Cases studies and success stories - 31 / 36 CP & STOCKHOLM CONV. Case #1 - Pulp and Paper Name of the Company:ITC, Bhadrachalam Papers Ltd. Bhadrachalam, INDIA. Production:Paper. Context: Cleaner Production studies were conducted in the industry. The CP Team was formed and the paper bleaching section was taken as focus area.

  32. ACME - Session 10 – Cases studies and success stories - 32 / 36 CP & STOCKHOLM CONV. Case #1 - Pulp and Paper CAUSE ANALYSIS OF THE WASTE STREAM

  33. ACME - Session 10 – Cases studies and success stories - 33 / 36 CP & STOCKHOLM CONV. Case #1 - Pulp and Paper CLEANER PRODUCTION OPTIONS IDENTIFIED • CP technique used: > Input material change > Technology change • CP options identified: 1. Installation of a new R8 process chlorine dioxide generation plant of 7 tons per day capacity. 2. Modify the bleaching sequence to “chlorine dioxide / ozone / chlorine dioxide”.

  34. ACME - Session 10 – Cases studies and success stories - 34 / 36 CP & STOCKHOLM CONV. Case #1 - Pulp and Paper RESULTS OF THE CP OPTION IMPLEMENTATION

  35. ACME - Session 10 – Cases studies and success stories - 35 / 36 CP & STOCKHOLM CONV. Other example Polyerethane manufacturingGERMANY

  36. ACME - Session 10 – Cases studies and success stories - 36 / 36 CONCLUSION End of session 10 Thank you for your attention… Any questions?

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