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Feeding Dried Distillers Grains to Hogs. Ron Plain, University of Missouri. Production of Ethanol and Dried Distiller Grains with Solubles. 1 bushel of corn (56 lbs) will yield: 2.75 gallons of ethanol 17 lbs of DDGS. A 45 mil gal/yr plant generates: ~ 400 tons of DDGS every day.
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Feeding Dried Distillers Grains to Hogs Ron Plain, University of Missouri
Production of Ethanol and Dried Distiller Grains with Solubles • 1 bushel of corn (56 lbs) will yield: • 2.75 gallons of ethanol • 17 lbs of DDGS A 45 mil gal/yr plant generates: ~ 400 tons of DDGS every day
Dry Milled Ethanol Production Corn Ethanol Stillage Thin Stillage Wet Distiller Grain Condensed Distiller Solubles Wet Distiller Grain with Solubles DDGS
Wet Milled & Dry Milled Corn for Ethanol Forecast Source: PRX Blue Sky
DDGS Production in the U.S. • 2000 – 4.3 billion pounds • 2006 – 25.5 billion pounds • 2010 – 42.5 billion pounds By comparison, U.S. hogs eat about 82 billion pounds of feed annually
Use of Dried Distiller Grains with Solubles • 80% used in ruminant diets • 10% exported • 10% fed to non-ruminants
U.S. Ethanol Plants 5 bgy expanding to 8 bgy
Dried Distiller Grains with Solubles • Product variability – Nutrient Content • Crude protein • 23 to 30 % • Amino acid digestibility • 17.7 to 74.4 % • Lysine content • 0.59 to 0.89 % • Crude fat • 3 to 12 %
Why the variation in nutrient concentrations? • Nutrient variability of the corn • Processing methods • Type of yeast used • Fermenting and distillation efficiency • Drying temperature and time • Amount of solubles blended
DDGS Product Variability • Variability impacts on: • Nutritional value • Palatability (feed intake) • Indicators of quality • Color • Light golden to dark brown • Smell • Sweet to smoky or burnt
Dried Distiller Grains with Solubles Lower Quality Less Digestible High Quality Highly Digestible
DDGS Nutritional Issues • Micotoxins: • Any micotoxins (aflatoxin, vomatoxin, etc) in corn are concentrated by dry milling • Only purchase DDGS from ethanol plants which check corn for micotoxins before milling
DDGS Nutritional Issues • Amino Acids: • Imbalance of amino acids (lysine, cystine and threonine) • Reduced amino acid digestibility • Add synthetic lysine if DDGS >10% of diet • Add synthetic threonine and tryptophan if DDGS >20% of diet
DDGS Nutritional Issues • Minerals • Corn is 0.25% phosphorus which is 14% digestible by hogs • DDGS is 0.75% phosphorus which is 90% digestible • Add less dicalcium phosphate to hog diets containing DDGS • Less phosphorus in the manure
DDGS Nutritional Issues • High Fat Content (9-12%) • Negatively impacts pork fat • quality and belly firmness • Significant problem if DDGS>20% of diet
DDGS Impact on Pork Fat DDGS Content of Feed
DDGS Nutritional Issues • High Fiber Content • Valuable for ruminants • Low digestibility for hogs • Adds to volume of manure
DDGS Handling • Particle size • 600 to 2,100 microns • Impacts • Flowability • Pelletability
Storing DDGS • Limited Storage • High in polyunsaturated fatty acids • Wet distillers • Summer – 7 days • Winter – 3 to 4 weeks • Dry distillers (> 85 % DM) • Summer – 1 month • Winter – 3 months
Dried Distiller Grains with Solubles • Health Considerations • Low soluble fiber diets may reduce the proliferation of pathogenic organisms in the GI tract (Hampson, 1999) • Illeitis or Lawsonia intracellularis • Hemorrhagic bowel syndrome • Fewer cases of: • Acidosis • Laminitis • Liver abscesses
Feeding DDGS to Sows • DDGS during gestation & lactation • Slightly improves next pregnancy’s • Feed intake • Litter size • Weaning weight
Substitution Rule for Swine Rations • Add 200 lb of DDGS + 3 lb limestone • To replace: • 177 lbs of corn • 20 lbs soybean meal (44%) • 6 lbs of dicalcium phosphate
Hog Growth Performance (63-268 pounds) Some other trials show no negative impact on animal performance for low levels of DDGS in diet Source: University of Missouri feeding trials
Economic Value of DDGS for Hogs (0% reduction in ADG) DDGS values ($/ton) for various prices of corn and soybean meal Soybean Meal Price ($/ton)
Economic Value of DDGS for Hogs (2% reduction in ADG) DDGS values ($/ton) for various prices of corn and soybean meal Soybean Meal Price ($/ton)
Economic Value of DDGS for Hogs (4% reduction in ADG) DDGS values ($/ton) for various prices of corn and soybean meal Soybean Meal Price ($/ton)
Recommended Inclusion Rates for DDGS in Swine Diets PhaseStart pointMax Nursery (> 15 lbs) 5% 25% Grow-finish 10% 20% Gestating sows 20% 50% Lactating sows 5% 20% Boars 20% 50%
Limitations • Synthetic amino acids needed if DDGS >10% of ration • Quality of pork fat impaired if DDGS >20% of ration • Not recommended for pigs <15 lbs • Sows may need adaptation period to high levels of DDGS
Summary • DDGS can effectively be used in swine diets • DDGS can negatively impact feed intake • DDGS quality is highly variable • Producers should test samples or develop specification sheet with the plant to properly formulate the ration • 200 lbs DDGS plus 3 lbs of limestone replaces 177 lbs corn, 20 lbs SBM and 6 lbs dical
Acknowledgements This PowerPoint file was adapted by: • Ron Plain, Ag Economist, U of Missouri • From a PowerPoint file originally developed by Marcia Shannon, Animal Scientist, U of Missouri • Summarizing a lot of fine research, especially by Jerry Shurson, Animal Scientist, U of Minnesota A useful website: www.ddgs.umn.edu