If your screen looks like the picture (figure B) click your left mouse button to continue.

1. If your screen looks like the picture (figure A) with the slide show visible (circled in red) on the left hand side of the screen you need to press the button F5 now Figure A If your screen looks like the picture (figure B) click your left mouse button to continue. Figure B 12/07/2006 Rev B

2. T-1540 Decanting IBCs from Flexitanks and Isotainers This work has been produced for DGL (Aust) Pty Ltd This Learner’s Tool is about the skills and knowledge required for decanting at DGl (Aust) facilities.

3. Before you get started It is important that you complete all sections in this learning tool as it has been designed so that You can abide by the procedures of our organization. You can apply what you have learnt in this package in your day to day activities Both the business units of warehousing and fleet management are covered by this package. This package covers Employees, Contractors and Drivers responsibilities within the organisation Hyperlinks referenced in this document will need to be viewed by the inductee Should this package need to be printed, care and attention needs to be taken to remove sections and supplier referenced polices forms and procedures. You may have already acquired knowledge in the area outlined in this package as you may have completed some specialized training. Or you may have been working within the industry for some time. Should you identify any improvement opportunities in the information contained in this package or have difficulties completing the package please contact DGL (Aust) Pty Ltd PO BOX 1594 EAGLE FARM QLD 4009 Ph 07 3868 1011 Fax 07 3868 1055

4. This E-Learning package is designed to used with existing safe operating procedures within DGL’s Quality management system Key points Clients of DGL reuse IBC’s for refilling and it is essential that the IBC condition and cleanness is monitored to avoid contamination. Numbering, labeling and sealing the IBC’s allows proper tracking of movements Please consider these key points as you work through the package

5. Section 1 : SAFETY Material Safety Data Sheet It is important that all persons involved in the handling of any chemical are fully aware of the hazards Both the supervisor and person completing the decant need to be familiar with the MSDS. Before starting the decanting process the operator shall read a copy of the current MSDS and sign the container unpacking form F-150. If you handled the product before you still must read the MSDS and sign the container unpacking form for every decant For more information on MSDS refer to the ELearning package T1170 Understandng MSDS

6. Section 2 : Inspecting the IBC Prior to the completion of the decant all IBC’s need to be Inspected for quality purposes. IBC is to be no more than 5 years old from date of manufacture The manufacture date of the IBC can be found near the top lid. IBC is to be clean internally and externally Old labels to be removed Never place a new product label over the top of an old label even if the old label is the same product type. Discharge valve inspected Discharge valve to be checked by removing secondary closure and opening and closing valve Tank frame to be in good order and condtion IBCs should be individually numbered Figure A. Acceptable IBC Figure B. Unacceptable IBC

7. Section 2 : Inspection the IBC’s Discharge valve inspected Discharge valve to be checked by removing secondary closure and turning handle Figure A. With secondary Figure B. Without secondary Important note Never fill a IBC that does not have a secondary enclosure

8. Section 2 : Inspection the IBC’s Damaged tank frames IBC with damaged tank frames should not be used for repacks Figure A. Damage to the top frame Figure B. Damaged to the bottom

9. Section 2 : Inspection the IBC’s IBC’s should be individually numbered IBC should be individually numbered as the empty IBCs would have undergone an IBC inspection when they entered the warehouse (F-1050) Before decanting the IBCs should again be inspected using F-1050 Figure A Example of correct IBC numbering on two sides of the IBC

10. Section 2 : Filling the IBC All IBC’s are filled to by weight and scales must be used for all decants. The IBC is placed onto the scales, the scales are then tared to zero. The product is then discharged into the container until desired weight has been achieved Repeat until flexitank / isotainer is empty Be sure to mark weight of any part full IBC’s onto the container Important note Do not place the hose onto the container when taring of the empty IBC prior to filling. Figure A. Tare off IBC Figure B. Filling IBC

11. Section 2 : Filling the IBC To assist with final product discharge and ensure only minimal residue remains tilt container at an angle, or push product forward along the bag with a broom rolling the flexi tank bladder Figure A. push forward product with broom

12. Section 2 : Sealing the IBC After each IBC is filled a seal is placed on the lid of a container and the discharge valve. All seals are uniquely number The numbers used must be recorded on the goods inward notification form. Partly full IBC’s must also have seals placed on the lid and the discharge valve Important note Correctly sealing containers allows for correct identification of product in the event of a product label deteriating or falling of the IBC Figure A. Seal on lid of IBC) Figure B. Seal on discharge valve

13. Section 2 : Sealing of a Pallecon Sealing of a Pallecon Images below show the seal location required for Pallecon Figure A: Seal on cover near dispatch valve Figure B. close up of seal Placement

14. Section 2 : Labelling the IBC After filling the IBC’s the is to be labeled All labels must at a minimum have : Product code Product name Batch number If a batch is not nominated by the client, a batch number must be created by DGL staff. Batch numbers created by DGL staff are to be reverse date format. Reverse date format YYYYMMDD Example 20120616 Important note If the product is a dangerous good the product must be labeled to meet the requirements of the Australian dangerous goods code. For more information on labeling refer to the ELearning package Txxxx AADG Figure A. Label on the IBC

15. Section 2 : Clean up Stop ends placed back on hoses Hang up hoses Wash down decant area Clean pumps Figure A. Hoses hanging after being washed out

16. Test your knowledge • Through the following slides you will be asked an number of questions to show that you have understood the content of this learning tool • Please record your answer on the training form F-260. • You will be required to submit the answers to the DGL HSEQ unit

17. Question 1 It is OK not to place a seal on an IBC after filling if the lid is tight? • a) True • b) False

18. Question 2 If you have repacked the product before you do not need to fill in a container unpacking form? • a) True • b) False

19. Question 3 It is OK to fill an IBC without a secondary enclosure if the discharge valve is working properly • a) True • b) False

20. Question 4 To ensure minimum product wastage when empting a flexi tank you should? • a) tilt the container • b) broom over the top of the flexi tank • c) roll the flexi tank • d) all of the above

21. Question 5 An IBC condition report is not required for decants as the IBC’s were inspected when they come into the warehouse? • a) True • b) False

22. Additional information • Current safe operating procedures for decanting are • P-1500 Decant Setup • P-1521 Decant process P-1522 Decant setup for Australian Vinyls P-1523 Decant process for Australian Vinyls P-1524 Quantum Decant IBC’s to ISO tank P-1530 New Water Valve Botany P-1580 Clean up from Decants 12/07/2006 Rev B