Course Material

1. Course Material • Overview of Process Safety • Compliance with Standards • Process Hazard Analysis • Standard Operating Procedures • Safe Work Procedures • Mechanical Integrity • Management of Change • Auditing Process Safety Systems • Emergency Response Procedures

2. 9. Emergency Planning and Response 29 CFR 1910.119 (n) 29 CFR 1910.38 29 CFR 1910.120 Process Safety Management for Biofuels This material was produced under grant SH-19479-09-60-F-36 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government.

3. S.S. Grandcamp Fire Source: Galveston News; Galveston, TX

5. S. S. Grandcamp Anchor This file has been (or is hereby) released into the public domain by its author, Provines at the Wikipedia project. This applies worldwide.

6. Emergency Planning and Response Requirements for Process Safety Management 1910.119(n) • The employer shall establish and implement an emergency action plan for the entire plant in accordance with the provisions of 29 CFR 1910.38 (Emergency Action Plans). • In addition, the Emergency Action Plan shall include procedures for handling small releases. • Employers covered under this standard may also be subject to the hazardous waste and emergency response provisions contained in 29 CFR 1910.120 (a), (p) and (q).

7. Emergency Action Plans under 1910.38 • An Emergency Action Plan must be: • In writing • Kept in the workplace • Available to all employees for review • An employer who has ten (10) or fewer employees can communicate the plan orally to the employees, but it is recommended to have it in writing.

8. Minimum Elements of an Emergency Action Plan 1910.38 • Procedures for reporting a fire or other emergency • Procedures for emergency evacuation • Emergency shutdown procedures • Procedures to account for all workers • Procedures to be followed by employees performing rescue or medical duties

9. Minimum Elements of an Emergency Action Plan 1910.38 • The name or job title of every employee who has duties under the plan 7. An employee alarm system • Training • Review with each employees 10. Practice drills

10. Hazardous Waste Operations and Emergency Response – 1910.120 The following operations are covered by 1910.120: • Clean-up operations required by a governmental body. • Corrective actions involving clean-up operations at sites covered by the Resource Conservation and Recovery Act of 1976 (RCRA). • Voluntary clean-up at uncontrolled hazardous waste sites.

11. Examples of Hazardous Waste Streams for Biofuels • Strong acids or bases. • Wash water wastes not discharged to an approved wastewater treatment plant. • Methanol waste that is not reclaimed. • Materials from the transesterification process, such as sulfuric acid. • Glycerin (that cannot be reclaimed for further use or is sent off-site).

12. Emergency Response Plan Requirements under 1910.120 • Not all biofuel sites will be covered under this regulation. • For addition information on the specific requirements of Hazardous Waste Operations and Emergency Response – 1910.1201910.120, and to determine if your site is covered, please visit the OSHA website @ www.osha.gov and open the link for regulation 1910.120.

13. Emergency Plan Manager

14. Emergency Response Checklist Texas Emergency Action Plan Checklist

15. Incident Commander

16. Incident command structure

17. Emergency Response Equipment

18. Fires Extinguisher Training P.A.S.S. http://www.osha.gov/SLTC/etools/evacuation/portable_use.html

19. Fires Extinguisher Training P = Pull A = Aim S = Squeeze S = Sweep http://www.esd.uga.edu/fire/pub/pfextinguisher.ppt

20. 1. Reporting the Emergency

21. Building alarm system

22. Employee Alarm Evacuation Fire

23. Employee Alarm Evacuation Fire

24. 2. Evacuation Emergency evacuation escape routes Designated assembly areas

25. Telephones

26. Exit the building

27. Evacuation andWind Direction

28. Evacuation andWind Direction X Your Location Release Wind Direction X Evacuation Direction Release point Wind Direction

29. 3. Emergency Shutdown

30. 4. Assembly Location

31. 4. Employee Accounting

32. 5. Rescue Duties

33. Medical Aid

34. 6. Sheltering in Place

35. 6. Sheltering in Place

36. Disable HVAC

37. 7. Severe Weather

38. 8. Re-entry

39. All clear

40. 9. Training

41. Review Plan

42. 10. Practice Drills Fire/Evacuation Drills • At least annually • In coordination with local police and fire departments • Post response evaluation

43. Completion of Course Material • Overview of Process Safety • Compliance with Standards • Process Hazard Analysis • Standard Operating Procedures • Safe Work Procedures • Mechanical Integrity • Management of Change • Auditing Process Safety systems • Emergency Response Procedures

44. Summary of Course Material • Overview of Process Safety • Compliance with Standards • Process Hazard Analysis • Standard Operating Procedures • Safe Work Procedures • Mechanical Integrity • Management of Change • Auditing Process Safety systems • Emergency Response Procedures

45. Summary of Course Material • Overview of Process Safety • Compliance with Standards • Process Hazard Analysis • Standard Operating Procedures • Safe Work Procedures • Mechanical Integrity • Management of Change • Auditing Process Safety systems • Emergency Response Procedures