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OSHA Poultry Processing Initiative

OSHA Poultry Processing Initiative. Survey. OSHA Survey. Conducted jointly with Wage and Hour Wage and Hour concerns Many minimum wage or overtime violations Low-wage, increasingly immigrant workforce, with high turnover rates

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OSHA Poultry Processing Initiative

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  1. OSHA Poultry Processing Initiative Survey

  2. OSHA Survey • Conducted jointly with Wage and Hour • Wage and Hour concerns • Many minimum wage or overtime violations • Low-wage, increasingly immigrant workforce, with high turnover rates • Changing industry with rapidly expanding production and employment

  3. Rationale for OSHA Poultry Processing Initiative • Discrepancy between BLS injury and illness data and OSHA citations • Opportunity to foster compliance through outreach and the survey process • Identify safety and health hazards in the industry

  4. OSHA Survey Elements • Identified the survey universe • Selected the survey sample • Designed the survey instrument • Held stakeholder meetings • Trained the investigators • Conducted the survey • Analyzed the data

  5. OSHA Survey - Hazards Evaluated • Slips and trips • Struck by or against, caught between • Falls • Electricity • Ergonomics • Health hazards - skin, lungs, noise • Emergency procedures • Confined spaces • Other

  6. OSHA Survey - Procedure • Evaluation of recordkeeping • Walkaround • Employee interviews • Evaluation of Safety and Health Program

  7. OSHA Survey Findings - Types of Injuries and Illnesses • 40% of total injuries are due to back injuries • Includes both acute (slips and trips) and chronic • 10% of worker illnesses were the result of cumulative traumas (repetitive motion) • Contusions and fractures are 15% of injuries • Cuts and lacerations are 10% of injuries

  8. OSHA Survey Findings - Workplace Hazards • Slippery floors from water and poultry fat/grease • Back injuries, strains, sprains • Narrow walkways and crowded workspace hinder movement • Strains, sprains, contusions, back injuries, struck by or against • Manually moving objects • Strains, sprains, back injuries, struck by or against

  9. OSHA Survey Findings - Workplace Hazards(cont’d) • Use of knives in crowded work areas • Lacerations and cuts • Cumulative trauma disorders from repetitive motions in the cutting operations • Tendonitis, carpal tunnel disorders

  10. OSHA Survey Findings - Summary • Over 75% of worker injuries and illnesses were due to • Back and repetitive motion injuries and illnesses • Cuts or lacerations • Struck by or against an object • Slips, trips, or falls

  11. OSHA Survey Findings - Factors Contributing to Injuries/Illnesses • Safety and health personnel with collateral duties, little time devoted to health and safety • Inadequate hazard evaluation for PPE • Workers required to pay for PPE, including hearing protection • Crowded working conditions • Training and language barriers

  12. OSHA Survey Findings - General Observations • Emergency action plans adequate but deficiencies in drills and training • PSM - industry appears to be just ”learning” about requirements • Lockout/tagout not fully implemented in many facilities • Lack of health-related hazard identification except for noise • Recordkeeping good if a nurse was present

  13. OSHA Survey Findings - General Observations(cont’d) • Worst jobs are in chicken catching and live hanging • Industry contracting out hazardous jobs such as confined space, chicken catching, live hanging, maintenance, and sanitation • Industry aware of repetitive motion hazards but has done little to correct identified hazards

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