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402/403 XE Basics. What is the 402/403 XE series?. Value priced actuator for medium payloads (<150 lbs) Targeted for hard disk manufacturing, high tech markets, life sciences, lab automation, and also competes for pneumatic replacements Primary Competitors NSK THK
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What is the 402/403 XE series? • Value priced actuator for medium payloads (<150 lbs) • Targeted for hard disk manufacturing, high tech markets, life sciences, lab automation, and also competes for pneumatic replacements • Primary Competitors • NSK • THK • Danaher (aka NB)
402/403 XE Basics • Highly integrated linear rail/screw positioner • Two cross sections (HxW) • 402XE – 23x50mm (no cover) and 36x57mm (cover) • 403XE – 30x60mm (no cover) and 45x80mm (cover) • Extruded and machinedsteel base • 402XE – 75mm to 225 mm stroke • 403XE – 60mm to 655 mm stroke • Steel body allows for cantilever • Precision rolled ballscrew • 402XE – 5mm or 2mm lead • 403XE – 5mm or 10mm lead
Flexible Motor Mounting Options Provide a variety of motor drive options including servo and stepper motors Precision Ball Screw Drive Train Provides smooth motion with high accuracy and high mechanical efficiency. Integrated Precision Screw and Guide Bearing Provide a low profile, high accuracy, smooth motion, and robust adjustment free design over the life of the actuator Packaged Adjustable Limit Sensors Provide adjustable stroke lengths, easily connected, and reduced cables to manage in an aesthetically appealing manner. Optional Hard Cover Clear anodized Provides protection from contamination falling into the positioner. Rigid Steel U-Channel Body Provides structural rigidity for minimal deflection.
402 /403 XE Series • Precision Rolled Ballscrew • 5mm, 2mm lead options (402XE) • 5mm, 10mm lead options (403XE) • 10 um or better repeatability • Accuracy ~ 15 um
402/403 XE Bearing • Highly Integrated Linear Bearing • Single Carriage • 4 point contact for equal loading in any direction
402/403 XE • Optional Hard Cover • Similar to 404XE • Protection from large contaminants • No IP rating
402/403XE Mounting • “Down through” style • No Toe Clamps
402/403 XE Motor Options • Stepper Motor Options • LV/HV17 • LV/HV23 • Servo Motor Options • SM23 • SM16 • Prepped for these motors or Included
402/403 XE Limits • Home and Limit Sensor Option • Parker Global Sensor • 24VDC operation • NPN / PNP • NO / NC options • Packaged into limit switch housing with connector terminal • Same sensor as HD and LP actuators
Compared to 404XE 404XE 403XE 402XE
Compared to 401/402XR 402XR 401XR 403XE 402XE
4 travel options • 2 Drive styles (2 or 5 mm) • Connectorized or Hard wired limits • Flexible motor mounts or include the SM16 or HV23 • Hard cover and Clean Room options • XY assembly for system solutions
Same as 402 except: • 8 Travel options • 5 or 10 mm lead screw • SM232 motor option included
Sample Application • 50 lb load • 5 in/s • 8” Stroke • 15 micron repeatability spec • 30 micron accuracy spec • Load 10” to the left of the carriage Overhead View 50 lb 10”
Size Actuator Using Curves 50 lbs = 222 N 402 = 60000 km life 403 = >100000 km life
Size Actuator Using Curves 50 lbs at 10 inches = 60 Nm roll – 402 Too Small
Size Actuator Using Curves 403 works, but with short life
Size Actuator Using Curves • The catalog also has • Critical Speed Curves • Ball Screw Life Curves • Side Loading vs Life
Input data into Motion Sizer to size motor • Size for a standard motor included with the actuator • SM162AQ-NPSN • SM232AQ-NPSN • HV232-02-10 • This helps build an easy part number