1 / 47

Operational Excellence Scalable Software for Real-Time Visual Intelligence

Operational Excellence Scalable Software for Real-Time Visual Intelligence. Oliver Gruner, Strategic Account Manager o: 508-543-8600 x 249 m: 508-740-3351 oliver@iconics.com. Todd Berner, The Braas Company o: 515-249-2534 todd.berner@braasco.com.

afia
Download Presentation

Operational Excellence Scalable Software for Real-Time Visual Intelligence

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Operational Excellence Scalable Software for Real-Time Visual Intelligence Oliver Gruner, Strategic Account Manager o: 508-543-8600 x 249 m: 508-740-3351 oliver@iconics.com Todd Berner, The Braas Company o: 515-249-2534 todd.berner@braasco.com

  2. ICONICSVisual Intelligence Software Solutions Since 1986 Configurable System Integration Tools Human-Machine Interface Visualization (HMI) Supervisory Control & Data Acquisition (SCADA) Manufacturing Intelligence (BI for Real-Time Operations) Leveraging the Microsoft Advantage Universal Visualization & Interoperability Aggregate and Manage Any Data Source from Anywhere Consolidate Alarm and Incident Management Systems Track, Trace, Report, Analyze, Contextualize Worldwide Network 400 Partners, Global Support Network 200,000 Licenses, in 20,000 Plants 2

  3. ICONICS is winner of the 2007 Frost & Sullivan Industry Innovation and Advancement  of the Year Award in the European Automation and Control Solutions Market.  This  award is given to a company that has proven to be a leader with pioneering technology, sound business strategy and is positioned to move the industry  forward with its creativeness and innovation.

  4. Key Markets

  5. Visual Intelligence SolutionsConnecting People to Machine and Business Systems Business Systems Operational Excellence Manufacturing Intelligence ICONICS Functional Stack SCADA HMI / Visualization Control Systems 5

  6. ICONICS Integration • Manufacturing Intelligence BizViz Suite • HMI / SCADA GENESIS32 Suite • Connectivity OPC, SNMP, Database, ERP Web Services

  7. VisualizeVisual Intelligence at All Levels KPIs with context for decision support and transaction data Propagate External Systems ERP EAM MES Quality Control Visualize Analyze Visualize Production data is converted into individual KPIs Contextualize Aggregate Visualize Large quantities of data Raw data, production data, multiple sources

  8. “Scales Away” spans organizations & geographies Scalable Architecture “Scales Out” by adding machines “Scales Up” on large systems “Scales In” on a machine “Scales Down” to devices Scalability from Embedded and Mobile Devices to Distributed Systems Spanning an Enterprise ! 8

  9. American Water is one of largest water and wastewater utility company, • They serve over 16.2 million people • 6,900 employees • 32 states and Ontario, Canada. • Over 400SCADA system sites • Extensive use of all of ICONICS products. • From Small PC based systems up to Fully redundant Server based systems.

  10. London Heathrow AirportTerminal 5 - Unified Management System • Europe’s Largest Construction Project • Over £6 Billion (US$10 Billion) • Scope • Tag Count 3 million in total • 60 OPC Servers • 400,000 AlarmWorX tags (5 pairs of 80,000) • ICONICS and OPC Solutions Selected Over 18 Others • GENESIS32 and BizViz Will Supervise 20+ Systems: • Security • Lighting • People Movers • Building Automation • Baggage Handling • Moving Walkways • Elevators • Jetways • Billing Systems • Etc… Terminal 5 Unified Management System

  11. Transneft Russian Oil PipelineUnified Dispatch Control System Project Scope 300 million tons per year 80,000 km of pipe 400 pumping stations 1,000 holding tanks - 101 locations 8000 Telemetry-Controlled Valves Solution: PC-Based SCADA with OPC Data (GENESIS32) 500 PCs 2000 PLC’s 780,000 tags via Microwave and 22 satellite earth stations 2,100 Human Interface Screens Maximum Data Update: Two Seconds OPC Technology Makes SLA Possible (SDKU) Click Here to Launch GenDemo Displays Primary Integrator www.elesy.ru

  12. Overview PortalWorX WebHMI Pocket GENESIS MobileHMI SNMP Blah Data Connectivity & Network Visualization Data Connectivity & Network Visualization

  13. PortalWorX WebHMI Visualization Possibilities • Multi-role based web views • Single Sign On (SSO) • Communication via LAN, WAN and Internet • Combines HMI and Enterprise data using Web Parts • Browser based, with single role concept • Communication via LAN, WAN and Internet • Combines HMI and Enterprise data using ICONICS GENESIS32 product

  14. Pocket GENESIS MobileHMI ICONICS can visualize data on any browser based platform !!! Visualization Possibilities • Pocket GENESIS • PocketPC platform • Communicated to a GENESIS32 Server • Full Graphics, Alarms, Trends • Supports LAN, WAN, Internet and GPRS • Visualizes Shop Floor and Enterprise data • MobileHMI • Provides data in text form • Supports any PDA, Pocket PC and Cell Phone • Visualizes Shop Floor and Enterprise Data

  15. SNMP Blah Data Connectivity • NEW Supported Data Sources • SNMP • SAP • SQL Server 2005 (native) • Native Data Sources • OPC – Shop Floor Automation • Oracle (versions 8,9,10) • SQL Server 2000 • Microsoft Access/Excel

  16. Universal Data Integration SNMP Plug in Data Mining Server Universal Data Layer Plug in HVAC Devices Server Router PLC Databases

  17. One Development System

  18. ICONICS Data Mining to MES and ERPs • Vertical Integration • Top Floor to Shop Floor • Data Mine Enterprise Information • Data Mine real-time Data • Compute KPI’s • Visualize, read & write

  19. Transition OPC Web-Enabled Real-time Automation Software View and Control with Web-Based HMI / SCADA

  20. WebHMI Web-based Visualization • Zero Based Install / Thin Client – single role • Mix Graphics, Trends, Alarms, Reports with Other "Corporate Info" • Two-Way Interaction • Only Requires "Standard" Server PC • Supports Internet Explorer 6 through IE 7 • Cost-Effective "Concurrent" Licensing • Runs VBScript or JScript

  21. Any Information Any Information Any Time Any Time From Anywhere From Anywhere Transition Collaborative, Web-Enabled Visualization Cockpit

  22. Accessibility of Key Information via Sharepoint Services • View KPIs, Trends, and Systems remotely • Dashboard Interface provides data wherever you need it. • HMI/SCADA, ERP accessible from your home or HQ. PortalWorX Key Features

  23. PortalWorX PortalWorX WebParts • Web Parts make it easy to show data and customize portals • Instantly view KPIs and Trends • On-Demand Monitoring and Management • Drag-and-drop configurations makes PortalWorX simple to use

  24. PortalWorX Let’s Introduce Some Examples • Live Parameter Monitoring, Alarming, and Trending • Create personalized dashboards for each user. • Single sign-on services for all applications.

  25. GIS Integration Supply Chain Scorecard Excel-based Report Triggering PortalWorX Automotive Dashboard Example

  26. Water Treatment Portal

  27. GIS Integration Geographical Information System Designed to provide visibility for geographically dispersed assets Real-time information at a glance Connect to JCI Facility Performance Indexing 28

  28. GIS Objects Smartpin (example) Using our custom Smartpins to identify Eastern U.S. power plants Complete Failure Main Generator Breaker Water Level Main Generator Fuel Supply Boiler Transformer Steam Turbine 29

  29. Why Use ICONICS? • Web Enabled Technolgy • Shop Floor to Top Floor Connectivity • Open Standards • Technology Leader in 64 bit technology • Security • Integartion Tools to cut down delpoyment time and cost

  30. Security is an issue ! • No registry settings in HKey_Local_Machine • STIG – implementation (Security Technical Implementation Guidelines) • No installation at DoD without passing STIG requirements • Leverage DoD Security Expertise • Guidelines are Constantly updated by DoD • Highest Level of Security

  31. Engineering Tools • ICONICS provides OLE Automation Interfaces to link into products • Create smart symbols • GOAL: • Reduce development time • Be more competitive • More business

  32. Engineering ProductivitySave Time in System Development • “We Love Questions about Price, It Plays to Our Strengths” • Engineering Time Savings… Ease of Configuration • Active Tag Counting, Modularity, Web Clients • Total Cost of Ownership.. • Startup Time Savings: Modular Deployment… Distributable

  33. Wonderware Converter Convert Intouch Graphics Static and dynamic actions Help File

  34. Auto-Configuration Alstom Siemens Dematic Moore Products Phoenix Contact

  35. Audi - Auto Configuration

  36. Siemens Procidia Example • …….

  37. Custom Command Server • ICONICS Custom Command Server: • Flexible entry point for custom integration • Override standard dialogs with calls to external APIs (DLL or EXE) • Allows you to protect IP within compiled code • Supports C#, C++, VB, etc.

  38. ICONICS Data Mining to MES and ERPs • Vertical Integration • Top Floor to Shop Floor • Data Mine Enterprise Information • Data Mine real-time Data • Compute KPI’s • Visualize, read & write

  39. Visual OEE, KPIs and Analysis for Operational Excellence BizViz Productivity Analytics Downtime Analytics OEE Analytics Track Downtime, Performance and Quality

  40. Manufacturers Are Drivenby Specific Pressures

  41. A Complete Picture of Your Operational Performance Contextualizing ALL of your manufacturing and operations data to provide a complete picture of your operational performance INTELLIGENCE Customer 1 Customer 2 Customer 3 Customer/Production Run Shift 1 Shift 2 Shift 3 Shift 1 Shift 2 Shift 3 Shift 1 Shift 2 Shift 3 Shift 1 Shifts, Schedules, & Labor SKU 490399409 CHANGEOVER SKU 5593004939 Product ID 4:00 5:00 6:00 3:00 2:00 UCL Quality LCL Production Per Hour INFORMATION Cycles Units Waste Work Cell 1 State Work Cell 2 State Work Cell 3 State Work Cell 4 State DATA Velocity Pressure Temperature Time

  42. Flexible Structure for OEE and KPI Calculation and Visibility • OEE Calculation and Reporting • Downtime Analysis and Reporting • Tact Time Reporting • Shift Reporting • OEE roll-up from station to line to site to enterprise • Can run stand-alone Asset Tree ISA 95 OEE Calculation

  43. Solutions vs. Tools

  44. Runtime View Configuration

  45. We will show a brief GEN32 Demo on • ReportWorX – some water examples • AlarmAnalytics • BridgeWorX

  46. Thank You! Oliver Gruner, Strategic Account Manager o: 508-543-8600 x 249 m: 508-740-3351 oliver@iconics.com Todd Berner, The Braas Company o: 515-249-2534 todd.berner@braasco.com

More Related