THE 4-POINT FABRIC INSPECTION SYSTEM - Agaltextiles.in

1. Agal Textiles • PRESENTED BY THE 4-POINT FABRIC INSPECTION SYSTEM Subhashini M Ensuring Quality in Textile Manufacturing

2. 1 2 3 4 5 6 Agal Textiles Agenda Prepare for inspection Evaluation It can’t be accepted as below situation Inspection procedures Score method Bulk acceptable standard

3. Back to Agenda Agal Textiles Prepare for inspection • Supplier should provide the packing list and 100% internal inspection report. • Selects rolls according of 10% of the order quantity at random • At least 1 roll should be selected in each shade and each lot.

4. Inspection procedures • Back to Agenda Agal Textiles • Fabric passing through the Inspection machine must be between 45-60 degree angles to inspector. • Need to have appropriate D65 lights and counter and Backlight. • Fabric speed on inspection machine must not be more than 15 meters per minute • Assess the color, construction, finish and visual appearance with approved standard prior to start the inspection. • Shade continuity in a roll by checking shade variation between center and selvage and the beginning ,middle and end of each roll must be evaluated and documented.

5. Inspection procedures • Back to Agenda Agal Textiles • fabric must be weighed against standard approved weight to verify the quantiry • All 4-point defects must be flagged at one side selvage. • The length of each roll inspected must be compared with ticketed tag . Any deviation must be documented and reported to supplier. • If printed or yarn dyed fabrics are being inspected the repeat measurement must be done from beginning /middle/end of inspected rolls.

6. Back to Agenda Agal Textiles Score method The score is conducted based on 4-point system in bulk.

7. Evaluation • Back to Agenda Agal Textiles • A grade ( acceptable): Not over 24 points per 100 sq.yards for single roll • B grade ( degrade): Over 24 points per 100 sq.yards for single roll. • The whole bulk : It can’t be over 20 points per 100 sq. yards

8. It can’t be accepted as below situation • Back to Agenda Agal Textiles • Any continuous 4 points defects over 3 meters can’t be accept. • It can't accept having defects in full width within 3 meters of beginning and ending. • It can’t over 1 joint in 1 single roll . • It can’t over 1 joint in 1 single roll . • The length of single roll over 2% shortage compared with ticket ,the whole length of inspected over 1% shortage . • The skew over 3% of the fabric width. The skew of y/d or printing fabric which need position and cutting over 2% of the fabric width.

9. Bulk acceptable standard • Back to Agenda Agal Textiles • The fabric mill’s 100% inspection report must pass. • If 10% inspection passes, fabric can be released to the garment supplier. • If 10% inspection fails , the fabric team will inspect an additional 10%, Fabrics will be released after fabric passes the additional inspection. • If the 20% inspected fabric is rejected, mill has to reproduce the entire shipment with the authorization and supervision from the WD corporate and RHQ fabric team. Once completed, the 4 points system repeated. • If the fabric inspection (10%) fails again after the fabric has been replaced, the fabric is rejected. • 10% random inspection report from garment should pass.

10. EMAIL • SOCIAL MEDIA • CALL US agaltextiles@gmail.com @agaltextiles +91 95666 50070 Agal Textiles For inquiries, contact us. Agal textiles 165/6, S.F.No.792/3B, T.K Sellappan Complex, M.C.Road, Raja street, Perundurai - 638 052, Erode Dist. Tamilnadu. India agaltextiles.in

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