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SIMATIC PCS 7 TeleControl

SIMATIC PCS 7 TeleControl. Plant Automation and telecontrol in one system. WAN. LAN. RTU. RTU. RTU. RTU. RTU. What is SIMATIC PCS 7 TeleControl and What’s the use of it?. Intro. Components. OS. OS. OS. OS. OS. Configurations. +. Engineering. TC in Oil & Gas. TC in Water.

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SIMATIC PCS 7 TeleControl

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  1. SIMATIC PCS 7TeleControl • Plant Automation • and telecontrol • in one system

  2. WAN LAN RTU RTU RTU RTU RTU What is SIMATIC PCS 7 TeleControl and What’s the use of it? Intro Components OS OS OS OS OS Configurations + Engineering TC in Oil & Gas TC in Water Summary AS AS AS Process Control System SIMATIC PCS 7 TeleControl SIMATIC PCS 7 Standard OS = Operator Station, AS = Automation System, LAN = Local Area Network, RTU = Remote Terminal Unit, WAN = Wide Area Network Plant Automation and TeleControl integrated in one system !

  3. What is SIMATIC PCS 7 TeleControl and What’s the use of it? Intro • SIMATIC PCS 7 TeleControl • Supported protocols: • SINAUT ST7, Modbus (serial / TCP/IP) • Protocol standards IEC 870, DNP V3 (in preparation) • Correct event time-stamp for all alarms stc. by the RTU (Remote Terminal Unit) • Ability to handle time-delayed transmission • Time-synchronization of RTUs • Automatic monitoring of all outstations(alarming in case of failure of the station or the connection) • Programming / Parameterization of the SIMATIC S7-RTUs(independent of used transmitting medium of the telecontrol connection) • Library with TeleControl function blocks incl. Symbols and Faceplates for Operator Station with SIMATIC PCS 7 „Look&Feel“ Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  4. WAN WAN SIMATIC PCS 7 TeleControlComponents - Overview SIMATIC PCS 7 OS Clients Intro • Operator Stations exactly adapted acc. to quantity structure of the plant • Powerful Engineering System • Optimal Remote Terminal Units (RTUs) acc. to the particular application and the specific environment conditions • Flexible connection of RTUs to the existing communication infrastructure Eng. Station/ Single user OS Components Configurations Engineering TeleControlOS-Server (redundant) TC in Oil & Gas TC in Water ConverterTCP/IP  serialor centralSINAUT TIM Summary TCP/IPWAN Router Modem TeleControl RTUs withTCP/IP communication TeleControl RTUs withserial communication RTUs Optimized components, tailored to the particular Application

  5. SIMATIC PCS 7 TeleControlComponents for Remote Terminal Units (RTUs) Intro • Small size RTU: typically up to ca. 30 I/O • integrated interface for Modbus, IEC*) • extended temperature range of -40°C to +70°C • lower power consumption (< 5W) • optimized for outdoor applications • Medium size RTU: typically up to ca. 100 I/O • S7-300 with SINAUT TIM, IEC lib. *) or Modbus CP • Safety as an option with S7-300F • ultimate flexible configurations • Big size RTU: typically up to ca. 500 I/O • S7-400 with SINAUT TIM, IEC lib. *) or Modbus CP • safety as an option with S7-400 F *) in preparation Components Configurations Engineering TC in Oil & Gas TC in Water Summary Optimized RTU components exactly tailoredaccording to the specific application

  6. SIMATIC PCS 7 TeleControlOperator Stations (OS) SIMATIC PCS 7 OS Clients Intro • Single user system • for smaller quantity structure • in case of less operators • Client-Server-Configuration • for larger quantity structure • in case of many operators • „Dual leg“ Operator Station • Connection to PCS 7-Controller and PCS 7 TeleControl-RTUs in parallel • for single user station • for server • by separated servers f. PCS 7 + TeleControl combination at the clients (PCS 7 Client) Single userOperator Station Components Configurations Engineering TeleControlOS-Server (redundant) TC in Oil & Gas TC in Water Summary TeleControl RTUs SIMATIC PCS 7 OS Clients Single userOperator Station PCS 7 + TeleControl(double channel) OS-Server Operator Station flexible adaptable acc. toquantity structure of the particular plant ! PCS 7Controller TeleControlRTUs

  7. SIMATIC PCS 7 TeleControlEngineering Station Intro • PCS 7 TeleControl OS Engineering • PCS 7 Engineering Software • PCS 7 TeleControl DBA Software • Library with TeleControl Faceplates + Symbols • PCS 7 TeleControl OS Engineering Upgrade • for expansion of an existing PCS 7 ES • PCS 7 TeleControl DBA Software • Library with TeleControl Faceplates + Symbols • Tools und Driver • PCS 7 TeleControl DBA Software • PCS 7 TeleControl SINAUT Driver • PCS 7 TeleControl Modbus Driver • TeleControl Function Block-Library • Basis-Library with Standard-Functions • PCS 7 conform operation via Symbols + Faceplates • Basis-Library expandable on project base Components Configurations Engineering TC in Oil & Gas TC in Water Summary Comfortable Engineering with one (!) system !

  8. SIMATIC PCS 7 TeleControlTeleControl-Communication – Overview Intro • Transmitting media • Public / private communication networks (dedicated lines, dial-up networks [analog, ISDN] , radio systems [GSM]) • TCP/IP-based connections (DSL, GPRS) • SINAUT ST7 • For SIMATIC RTUs – SIPLUS RIC, S7-300, S7-400 • Hardware- & software components for WAN • Variety & modularity by choosing and combining existing networks and transmission routes • Modbus • For integration of existing / 3rd party RTUs • Acc. Standard-Modbus • TCP/IP-based connections as well • Other protocols(in preparation) • IEC 870-5-101 (serial) or -104 (TCP(IP) • DNP V3 Components Configurations Engineering TC in Oil & Gas TC in Water Summary Modem MD2 GSM-Modem Flexible choice of the communication to RTUsaccording infrastructure or specific requirements

  9. SIMATIC PCS 7 TeleControl TeleControl-Communication – SINAUT ST7 Intro • TeleControl protocol SINAUT ST7 – benefits: • Dynamic response for slower transmission lines • Good time resolution for all data processing due totime-stamping locally in the RTUs • Time synchronization of Remote Terminal Units viaTeleControl-Server (incl. summer-/winter time) • Data buffering in outstations (RTUs) to avoid loss of important data in case of communication failure • Reduction of transmitted data volume due toevent-triggered transmission of process values • Automatic monitoring of all outstations (RTUs)(alarming in case of failure of a station / connection) • Programming / parameterization of the SIMATIC S7-RTUs (via existing TeleControl communication) • SINAUT communication module TIM (TeleControlInterface Modul) for SIMATIC S7-300 / S7-400 Components Configurations Engineering TC in Oil & Gas TC in Water Summary Powerful TeleControl communication for cost-effective integration of outstations (RTUs) TIM 4R GPRS-Router

  10. SIMATIC PCS 7 TeleControl TeleControl-Communication – Modbus Intro • Benefits of the Modbus interface • Integration of existing RTU infrastructure into aPCS 7 TeleControl solution • Cost effective direct integration of 3rd-party RTUsinto a PCS 7 TeleControl Server • Widespread standard (also in TCP/IP) • also available for Siemens RTUs • Implementation of the Modbus communication • Connecting of RTUs via 3rd-party interface converter • Import of 3rd-party RTU data into Engineering (DBA) • Function block „Diagnostic Modbus RTU“ Components Configurations Engineering TC in Oil & Gas TC in Water Summary Effective integration of an existing RTU infra-structure into a PCS 7 TeleControl solution

  11. WAN WAN SIMATIC PCS 7 TeleControl„Single“ PCS 7 TeleControl - Configuration Intro Components Configurations Engineering TC in Oil & Gas TCP to serialconverter or SINAUT TIM 4RIE TCP/IPWAN Router TC in Water Summary TCP communication via div. media Modem (if necessary) Serial comm. via different media LocalRTUs

  12. WAN WAN SIMATIC PCS 7 TeleControl“Dual leg” Configuration with SIMATIC PCS 7 Intro Components Configurations Engineering TC in Oil & Gas Ethernet/TCP TCP to serialconverter or SINAUT TIM 4RIE TCP/IPWAN Router TC in Water PCS 7 AS Summary + TCP communication via div. media Modem (if necessary) Profibus I/O Serial comm. via different media LocalRTUs SIMATIC PCS 7 SIMATIC PCS 7 TeleControl

  13. WAN WAN SIMATIC PCS 7 TeleControlHigh available Configuration Intro SIMATIC PCS 7 OS Clients Components EngineeringStation Configurations Engineering TC in Oil & Gas TeleControlOS-Server (dedicated oderdouble channel) PCS 7OS-Server (redundant) TC in Water Summary ConverterTCP/IP  serialor centralSINAUT TIM PCS 7Controller AS 412FH AS 414FH AS 417FH PCS 7Controller AS 414 AS 416 AS 417 TCP/IPWAN Router Modem distributed TeleControloutstations withTCP/IP communication ET 200M ET 200M distributed TeleControloutstations ´withserial communication ET 200M ET 200M LocalRTUs Automation Stations based onSINAUT ST7 or SIPLUS RIC

  14. SIMATIC PCS 7 TeleControlEngineering Workflow - Overview Intro Components Configurations Create DBA Project Create PCS 7 Project Engineering TC in Oil & Gas TC in Water Summary Add processing information Create Hardware Structure Import RTU Data Structure tags in Plant View Compile / Download to OS Servers Start PCS 7 Operator Station

  15. SIMATIC PCS 7 TeleControlEngineering – DBA-Workflow and DBA-Type-Editor Intro • DBA-Workflow • Automatic generation of the OS database(display hierarchy, needed variables, alarms, alarm-messages and -prioritiesas well as function block symbols and faceplates) • Automatic placing of type specific function block symbols(e.g. for measuring monitoring) and automatic assignment with faceplate Components Configurations Engineering TC in Oil & Gas Manuel engineering basically is reduced to the design and positioning of thestatic graphical elements (e.g. pipes, tanks,...) TC in Water Summary • DBA-Type-Editor • Definition of new user specific function blocks (additional to basic lib.) • User function blocks  arrangement of information in variable structure  generation derivative values via VB scripts • Creation of user specific symbols and faceplates with PCS 7 standardtools (Graphics Designer and Faceplate Designer) • Same handling of the user function blocks as the standard blocks bythe DBA tool Flexible adaptation and extension of functionality acc. customer requirements

  16. SIMATIC PCS 7 TeleControlEngineering Workflow – DBA-Tool Intro Components Configurations Engineering TC in Oil & Gas PCS 7 Plant Hierarchy TC in Water Summary RTU objects assigned to the Plant Hierarchy List of RTU objects or data points RTU list

  17. SIMATIC PCS 7 TeleControlEngineering Workflow - Library Intro • TeleControl Function Block Library • Basic-Library with standard functions Counter, MeasuredValue, BitAlarm, SetPoint, Command, Valve, Motor, Pump, • Function blocks for diagnostic/control of communication TIM, SINAUT / Modbus RTU • Operation guidance conform to PCS 7 via Symbols,Faceplates as well as PCS 7 Alarming Hierarchy • Basic-Library expandable on project base via new function block types with appropriate script processing Components Configurations Engineering TC in Oil & Gas TC in Water Summary Homogeneous integration into the SIMATIC PCS 7Operator Station Same Look & Feel of local and remote processes avoidance of operation failures comprehensive overview about the whole plant

  18. SIMATIC PCS 7 TeleControlEngineering Workflow - Library Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  19. WAN WAN SIMATIC PCS 7 TeleControlEngineering Workflow – Access to local outstations SIMATIC PCS 7 OS Clients Intro • Access from Engineering Station • Programming of SINAUT ST7-outstations (RTUs) • Parameterization of SINAUT ST7-outstations (RTUs) • independent of transmission medium of the TeleControl connection EngineeringStation Components Configurations Engineering TeleControlOS-Server (redundant) TC in Oil & Gas TC in Water ConverterTCP/IP  serialor centralSINAUT TIM Summary TCP/IPWAN Router Modem TeleControl RTUs withTCP/IP communication TeleControl RTUs withserial communication Same communication connection forprogramming, parameterization andfor process control as well ! Savings in the infrastructure !

  20. SIMATIC PCS 7 TeleControl in Oil & GasTypical Applications Intro • Remote Terminal Units in Oil- & Gas • Metering stations in pipelines& gas networks • Valve stations in pipelines • Wellhead monitoring and automation incl. Emergency Shut Down (ESD)- Gas Well- Oil Well- Gas injection wells- Water injection wells Components Configurations Engineering TC in Oil & Gas TC in Water Summary These applications require integration of both local automation and distributed automation stations

  21. SIMATIC PCS 7 TeleControl in Oil & GasExample: Gas-Pipeline with Block Valve- and Metering-Stations Intro  Pipeline  Components PCS 7 Client PCS 7 Clients MeteringStations Configurations S7-400 Controller Eng.Station Engineering ca.100 I/O TC in Oil & Gas TC in Water PCS 7 Server(redundant) PCS 7 Server(redundant) SINAUT TIM local station Summary PCS 7 H/F Controller PCS 7H/F Controller TeleControl Server(redundant) RTU S7-300 incl. SINAUT TIM ca. 800 I/O ca. 300 I/O Profibus I/O Profibus I/O ca. 30 I/O SafetyESD SafetyESD Block Valve Stations CompressorStation Pressure ReducingStation  Pipeline 

  22. SIMATIC PCS 7 TeleControl in Oil & GasExample: Gas-Pipeline with Block Valve- and Metering-Stations • Uniform automation of all stations of the gas network • SIMATIC PCS 7 for Compressor- & Pressure Reducing-Station and PCS 7 TeleControl for Block Valve- & Measuring-Station • Consolidation in one (!) Operator Station (PCS 7 Client) • Uniform process control: same Faceplates, Alarming, Trends ... • High availability due to redundant configuration • PCS 7 OS-Server • TeleControl OS-Server • medium-redundant ring topology • Safety Integrated for ESD • Emergency-Shut-Down (ESD) fully integrated into automation solution (Compressor-/Pressure Red.-Stat.) Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  23. SIMATIC PCS 7 TeleControl in Oil & GasOperator Pictures  Pipeline / Block Valve / Scraper / Compressor / Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  24. SIMATIC PCS 7 TeleControl in Oil & GasOperator Picture  Overview Pipeline Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  25. SIMATIC PCS 7 TeleControl in Oil & GasOperator Picture  Line Block Valve Station Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  26. SIMATIC PCS 7 TeleControl in Oil & GasOperator Picture  Compressor Station Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  27. SIMATIC PCS 7 TeleControl in Oil & GasOperator Picture  Scraper Trap Station Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  28. SIMATIC PCS 7 TeleControl in Water & WastewaterTypical Applications • Remote Terminal Units inWater- & Waste Water • Valve stations in pipelines • Water well automation • Monitoring of Sewage basins • Control of pump stations Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary These applications require integration of both local automation and distributed automation stations

  29. SIMATIC PCS 7 TeleControl in Water & WastewaterExample: Sewage plant with Pump station / Rainwater Overflow Basin Intro Sewage treatment Plant Rainwater Components Overflow Basins Configurations ca. 25 I/O PCS 7 Client SIPLUS RIC Engineering TC in Oil & Gas local station TC in Water PCS 7 Server incl. TeleControl Server (redundant) Modem Summary Modem Modbus PCS 7 Controller PCS 7 Controller PCS 7 Controller local station Modem ca. 500 I/O ca. 500 I/O ca. 500 I/O Profibus DP Profibus DP Profibus DP S7-300 Profibus I/O Profibus I/O Profibus I/O ... ... ... ca. 150 I/O Inflow Pre-Treatment Aeration Blower Station Sludge Treatment Pumping Station

  30. SIMATIC PCS 7 TeleControl in Water & WastewaterExample: Sewage plant with Pump station / Rainwater Overflow Basin • Uniform control of the whole wastewater system • SIMATIC PCS 7 in Sewage Plant and PCS 7 TeleControl for Pump Station and Rain Spilling Basins • Consolidation in one (!) Operator Station (PCS 7 Server “dual leg”) • Uniform process control: same Faceplates, Alarming, Trends ... • Cost-effective application due to exactly tailored RTUs • S7-300 for Pump Station • SIPLUS RIC for Rain Spilling Basin(temp. range, energy consumption) • High security and availability of the communication • Use of private dedicated lines • Use of GPRS technology Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary Reports acc. ATV M260 standard are provided by Add-On product ACRON

  31. SIMATIC PCS 7 TeleControl in Water & WastewaterExample: Sewage plant with Pump station / Rain Spillway Basin Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  32. SIMATIC PCS 7 TeleControl in Water & WastewaterExample: Sewage plant with Pump station / Rain Overflow Basin Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  33. SIMATIC PCS 7 TeleControl in Water & WastewaterExample: Sewage plant – Blower Station Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  34. SIMATIC PCS 7 TeleControl in Water & WastewaterExample: Sewage plant - Pump station Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  35. SIMATIC PCS 7 TeleControl in Water & WastewaterExample: Sewage plant - Rainwater Overflow Basin Intro Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  36. SIMATIC PCS 7 TeleControlSummary Intro • Higher Integration-level of the whole plant • Same hardware platform • Local time stamping in the RTUs • risk reduction of operation failures • Uniform user interface (same visualization and operation) • Less Engineering- & Maintenance effort • Uniform software platform • Minimum hardware requirements • Flexible selection of communication media(radio, WLAN, LAN, telephone, …) Components Configurations Engineering TC in Oil & Gas TC in Water Summary

  37. Thank you Title of the presentation Name: Roland H. Wieser Department: Industry Sector, SM MP7 Address: G.Braun-Str. 18 Karlsruhe Phone: 0721/595-4476 Mail: Roland.Wieser@siemens.com

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