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SIMATIC PCS 7 TeleControl

SIMATIC PCS 7 TeleControl. Plant Automation and telecontrol in one system. Intro. Components. Communication. Configurations. Engineering. TC in Oil & Gas. TC in Water. Summary. What is SIMATIC PCS 7 TeleControl and What’s the use of it?. Intro.

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SIMATIC PCS 7 TeleControl

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  1. SIMATIC PCS 7TeleControl • Plant Automation • and telecontrol • in one system

  2. Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  3. What is SIMATIC PCS 7 TeleControl and What’s the use of it? Intro • Integration of remote stations via telecontrol protocols into the control systemMain applications in Oil & Gas- und Water & Wastewater Industry • Remote stations – so called Remote Terminal Units RTUs – are typically wide distributed and mostly with low or medium level of automation • Communication to RTUs via different media: dedicated lines, dial-upnetworks o. radio systems, increasing TCP/IP-based technologies • SIMATIC PCS 7 TeleControl integrates these RTUs into the Process Control System PCS 7 to a homogenous solution Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary Plant Automation and TeleControl integrated in one system !

  4. Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  5. WAN SIMATIC PCS 7 TeleControlComponents - Overview SIMATIC PCS 7 OS Clients Intro • Operator Stations exactly adapted acc. to quantity structure of the plant- also as “dual-leg” operator station i.e. parallel connection to PCS 7 controllers and TeleControl RTUs • Powerful Engineering System- library with TeleControl function blocks + faceplates- PCS 7 conform look & feel via symbols + faceplates- TeleControl + PCS 7 Engineering in one system • Optimal Remote Terminal Units (RTUs)- ET 200S (typically up to approx. 30 I/O)- S7-300 (typically up to approx. 100 I/O)- S7-400 (typically up to approx. 500 I/O) • Flexible connection of RTUs to the existing communication infrastructure- transmitting media: dedicated lines, dial-up lines (analog / ISDN), radio systems [GSM]), TCP/IP-based connections (DSL, GPRS)- Protocols: SINAUT ST7, IEC 870-5-101/104, Modbus SIMATIC S7 EDC Eng. Station/ Single User OS Components Communication Configurations TeleControlOS-Server (redundant) Engineering TC in Oil & Gas TCP/IP serial TCP/IPWAN Router TC in Water Modem Summary 3rd Party 3rd Party ET 200S ET 200S S7-300 S7-300 S7-400 S7-400 RTUs Optimized components, tailored to the particular application

  6. SIMATIC PCS 7 TeleControlComponents for Remote Terminal Units (RTUs) Intro • Small size RTU: typically up to ca. 30 I/O • integrated interface for Modbus, IEC 870-5-101/104 • low priced entry, for cost sensitive applications • SIPLUS version for temperature range -25°C…+70°C • Medium size RTU: typically up to ca. 100 I/O • S7-300 with SINAUT TIM, IEC 870-5 lib or Modbus CP • Safety as an option with S7-300F • ultimate flexible configurations • Big size RTU: typically up to ca. 500 I/O • S7-400 with SINAUT TIM, IEC 870-5 lib. or Modbus CP • safety as an option with S7-400 F • for applications, requiring more performance Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary Optimized RTU components exactly tailoredaccording to the specific application

  7. SIMATIC PCS 7 TeleControlOperator Stations (OS) SIMATIC PCS 7 OS Clients Intro • Single user system • for smaller quantity structure • in case of less operators • Client-Server-Configuration • for larger quantity structure • in case of many operators • „Dual leg“ Operator Station • Connection to PCS 7-Controller and PCS 7 TeleControl-RTUs in parallel • for single user station • for server • by separated servers f. PCS 7 + TeleControl combination at the clients (PCS 7 Client) Single userOperator Station Components Communication Configurations TeleControlOS-Server (redundant) Engineering TC in Oil & Gas TC in Water TeleControl RTUs Summary SIMATIC PCS 7 OS Clients Single userOperator Station PCS 7 + TeleControl(double channel) OS-Server Operator Station flexible adaptable acc. toquantity structure of the particular plant ! PCS 7Controller TeleControlRTUs

  8. SIMATIC PCS 7 TeleControlEngineering Station Intro • PCS 7 TeleControl OS Engineering • PCS 7 Engineering Software • PCS 7 TeleControl DBA Software • Library with TeleControl Faceplates + Symbols • PCS 7 TeleControl OS Engineering Upgrade • for expansion of an existing PCS 7 ES • PCS 7 TeleControl DBA Software • Library with TeleControl Faceplates + Symbols • Tools und Driver • PCS 7 TeleControl DBA Software • PCS 7 TeleControl SINAUT Driver • PCS 7 TeleControl IEC 870-5-101/-104 Driver • PCS 7 TeleControl Modbus Driver • TeleControl Function Block-Library • Basis-Library with Standard-Functions + ‚Simple-Type‘ • PCS 7 conform operation via Symbols + Faceplates • Basis-Library expandable on project base Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary Comfortable Engineering with one (!) system !

  9. Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  10. SIMATIC PCS 7 TeleControlTeleControl-Communication – Overview Intro • Transmitting media • Public / private communication networks (dedicated lines, dial-up networks [analog, ISDN] , radio systems [GSM]) • TCP/IP-based connections (DSL, GPRS) • SINAUT ST7 • For SIMATIC RTUs – S7-300, S7-400 • Hardware- & software components for WAN • Variety & modularity by choosing and combining existing networks and transmission routes • IEC 870-5-101 / -104 • IEC 870-5-101 (serial) / -104 (TCP/IP) • international standard • easy integration of own & 3rd party RTUs in TeleControl • Modbus • For integration of existing / 3rd party RTUs • TCP/IP-based connections as well Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary Modem MD2 GSM-Modem Flexible choice of the communication to RTUsaccording infrastructure or specific requirements

  11. SIMATIC PCS 7 TeleControl TeleControl-Communication – SINAUT ST7 Intro • TeleControl protocol SINAUT ST7 – benefits: • Dynamic response for slower transmission lines • Good time resolution for all data processing due totime-stamping locally in the RTUs • Time synchronization of Remote Terminal Units viaTeleControl-Server (incl. summer-/winter time) • Data buffering in outstations (RTUs) to avoid loss of important data in case of communication failure • Reduction of transmitted data volume due toevent-triggered transmission of process values • Automatic monitoring of all outstations (RTUs)(alarming in case of failure of a station / connection) • Programming / parameterization of the SIMATIC S7-RTUs (via existing TeleControl communication) • SINAUT communication module TIM (TeleControlInterface Module) for SIMATIC S7-300 / S7-400 Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary Powerful TeleControl communication for cost-effective integration of outstations (RTUs) TIM 4R GPRS-Router

  12. SIMATIC PCS 7 TeleControlTeleControl-Communication – IEC 870-5-101 / -104 Intro • Benefits of IEC 870-5-101 / 104 - Interface • easy integration of an existing RTU infrastructureinto a PCS 7 TeleControl solution • cost effective direct integration of 3rd party RTU‘sinto a PCS 7 TeleControl server • conform to an international (widespread) standard • for Siemens‘-RTU‘s available as well • Implementation of IEC 870 - Communication • direct connection of TCP based RTU’s • connection of serial RTU’s via 3rd-Party interfaceconverter • import of 3rd party RTU data via CSV formatinto Engineering (DBA) supported • function block „Diagnose IEC 870-5 - RTU“ System bus (Ethernet) Components ConverterTCP/IP  serial Communication Configurations 3rd PartyRTU Engineering 3rd PartyRTU TC in Oil & Gas IEC 870-5-101 TC in Water ET 200S CPU Summary S7-300 + CP341 S7-400 + CP441 Efficient and cost effective integration of an existing RTUinfrastructure into a PCS 7 TeleControl solution

  13. SIMATIC PCS 7 TeleControlTeleControl-Communication – IEC 870-5-101 / -104 with Redundancy Intro • Redundancy with IEC 870-5-101/-104 • Redundant PCS 7 TeleControl Server for highavailability of operation, archiving, ... • Redundant communication on system bus forhigh availability of system communication • Redundant telecontrol communication withIEC 870-5-101 / -104 to the RTUs • Redundant RTU based on S7-400H for highavailability of local automation • Redundant PROFIBUS for high availability ofconnection of decentralized peripherals • Redundant I/O moduels for high availabilityon I/O level • Integration of Safety functionality (up to SIL3)into the RTU (S7-41xH + ET 200M) OS LAN (Ethernet) Components TeleControlOS-Serverredundant Communication System busredundant Configurations Engineering TC in Oil & Gas TCP/IPserial TC in Water IEC 870-5-104redundant S7-41xH + CP443 Summary IEC 870-5-101redundant S7-41xH + CP441 H-RTUs based on S7-400H ET 200Mredundant(with Safety) High availability by redundancy on all levels!

  14. SIMATIC PCS 7 TeleControlTeleControl-Communication – Modbus Intro • Benefits of the Modbus interface • integration of an existing RTU infrastructure intoa PCS 7 TeleControl solution • cost effective direct integration of 3rd-party RTUsinto a PCS 7 TeleControl server • widespread standard (also in TCP/IP) • for Siemens RTUs available as well • Implementation of the Modbus communication • direct connection of TCP based RTU’s • connection of serial RTUs via 3rd-party interfaceconverter • import of 3rd-party RTU data via CSV format intoEngineering (DBA) supported • function block „Diagnostic Modbus RTU“ System bus (Ethernet) Components ConverterTCP/IP  serial Communication Configurations Modem Engineering 3rd PartyRTU TC in Oil & Gas 3rd PartyRTU TC in Water Modbus Summary ET 200S CPU S7-300 + CP341 S7-400 + CP441 Effective integration of an existing RTU infra-structure into a PCS 7 TeleControl solution

  15. WAN WAN WAN SIMATIC PCS 7 TeleControlMigration of installed SINAUT LSX base  PCS 7 TeleControl SINAUT LSX PCS 7 / TeleControl Intro • Benefits of SINAUT LSX - • Migration • existing and new system architecture coexist on all levels (as long as necessary) • no intermediate solution with restricted lifetime or additional hardware • S7 (EDC) is moved unchanged into the new worldof PCS 7TeleControl • only modernized components need re-engineering and re-testing(e.g. transmitting data  multiple masters) • „PCS 7 like“ engineering based on proven DBA migration architecture SINAUT LSX Clients PCS 7 Clients PCS 7 ES(DBA) Components HMI Communication SINAUT LSXServer (ST7) Configurations S7ST7EDC PCS 7TeleControlServer Engineering LAN TC in Oil & Gas FEPFrontEndProc. MasterTIM (ST7) TC in Water AS Node-TIM S5 / ST1 PCS 7S7-400 S7 (EDC) Summary (KOMSYS) WAN S7-300 S7-300 ST1RTUs ST7RTUs RTU AG 115 S7-400 S7-400 AG 135 Protection of previous investments by migration support of existingSINAUT LSX / CS7 plants to SIMATIC PCS 7 TeleControl

  16. SIMATIC PCS 7 TeleControlSupport of additional protocols for different RTUs Intro • Benefits: • Cost-effective implemented protocols for smaller RTUs as well cost-effective entrance • Standard protocols for smaller RTUs international standards • Powerful protocols for mediumand large RTUs flexible adaption to the plant • Integration of 3rd party RTUs via international standard protocolsinternational standards Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  17. SIMATIC PCS 7 TeleControlSupported functionalities of different protocols Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary * many existing flavors ** buffer with IEConS7 RTU restricted on one data block

  18. Star via Internet Dialup via Radio Star via Radio node different networks and medias in any order combined Star Ring RedundantroutesFO + radio • Basic Topologies Multidrop PtP • Flavors of Basic Topologies Star + Multidrop    • Any combinations of the Basic Topologies possible    SIMATIC PCS 7 TeleControlNetwork Topologies with SINAUT ST7 Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  19. Star + Multidrop SIMATIC PCS 7 TeleControl with SINAUT ST7 Classic WANs Dedicated Line • Reach without Repeater(example): with cable diameter 0,8 mm - 1.200 Bit/s max. 33 km - 2.400 Bit/s max. 27 km - 19.200 Bit/s max. 11 km centralcontrol room Intro PCS 7TeleControl Components TIM 4R-IE Communication Ethernet Configurations RS485 Engineering RTU star-shaped dedicated linenetwork MD2 MD2 MD2 TC in Oil & Gas . . . TC in Water MPI Summary RTU TIM 42 RTU TIM 3V-IE MD2 RTU RTU . . . TIM 4R-IE MD2 TIM 3V-IE MD2 TIM 32

  20. Dialup via Radio Mobile Radio Network SIMATIC PCS 7 TeleControl with SINAUT ST7 Classic WANs mobile radio (GSM) with data service CSD centralcontrol room Intro PCS 7TeleControl Components TIM 4R-IE Communication Ethernet Configurations Engineering RTU MD720-3 TC in Oil & Gas Option:redundant network access in central control room TC in Water MD720-3 MPI MD720-3 Summary RTU TIM 4V RTU TIM 3V-IE RTU TIM 4R-IE TIM 3V-IE

  21. Star via Internet Firewall Firewall Firewall INTERNET SIMATIC PCS 7 TeleControl with SINAUT ST7 IP-based WAN Secure Networking via unsecure Networks centralcontrol room Intro PCS 7TeleControl TIM 4R-IE Security ModuleSCALANCE S612/613 Components Communication Ethernet DSL-Router Configurations Engineering DSL connection with flat rate Communicationrelationship TC in Oil & Gas VPN-Tunnel TC in Water DSL connection with flat rate DSL connection with flat rate Summary Security ModuleSCALANCE S612/613 DSL-Router Security ModuleSCALANCE S612/613 DSL-Router RTU RTU RTU    Communicationrelationship TIM 3V-IE TIM 3V-IE TIM 4R-IE

  22. RedundantpathDL + Radio INTERNET Radio network GPRSNetwork SIMATIC PCS 7 TeleControl with SINAUT ST7 Classical and IP-based WAN – redundant communication path Redundant communication path: classical WAN + classical WAN Redundant communication path: classical WAN + IP-based WAN Intro Components centralcontrol room centralcontrol room PCS 7TeleControl PCS 7TeleControl Communication TIM4R-IE TIM4R-IE MD2 MD2 Configurations Engineering Ethernet Ethernet TC in Oil & Gas DSL-Router TC in Water Summary Security ModuleSCALANCE S612/613 Dedicated line Dedicated line RTU RTU TIM 4R-IE TIM 3V-IE Adv MD2 MD2

  23. Star via Internet Star via Radio Different Networks and Medias combined Star Ring • Basic Topologies Multidrop PtP • Flavors of Basic Topologies Star + Multidrop    • Combinations of the Basic Topologies possible ... RedundantRoutes Redundant Routes    SIMATIC PCS 7 TeleControlNetwork Topologies with IEC 870-5 – Communication Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  24. Star via Radio MD741 IEC 870-5-104 SIMATIC PCS 7 TeleControl with IEC 870-5-104 IP based WAN with GPRS radio network centralcontrol room Intro PCS 7TeleControl Components ScalanceS613 Communication Ethernet Configurations IEC 870-5-104 Engineering Station DSL-Router TC in Oil & Gas S4-400 + CP 443 GPRS TC in Water INTERNET Summary MD741 GPRS Radio Network IEC 870-5-104 Station CP 443 MD741 IEC 870-5-104 ET 200S IM151-8 CPU Station IEC 870-5-104 1SI Interface Module Station 3rd Party RTU S7-300 +CP 343 CP 343

  25. Different Networks and Medias combined MD741 IEC 870-5-104 SIMATIC PCS 7 TeleControl with IEC 870-5-104 IP based WAN with wired and GPRS Network centralcontrol room Intro PCS 7TeleControl Components ScalanceS613 Communication Ethernet Configurations IEC 870-5-104 Station Engineering DSL-Router ET 200S IM151-7 CPU TC in Oil & Gas GPRS 1SI Interface Module TC in Water INTERNET Summary Station GPRS Radio Network Station S7-300 +CP 343 MD741 IEC 870-5-104 ET 200S IM151-7 CPU CP 343 Station 1SI Interface Module Station S4-400 + CP 443 IEC 870-5-104 Station CP 443 3rd Party RTU S7-300 +CP 343 CP 343

  26. Redundant Routes SIMATIC PCS 7 TeleControl with IEC 870-5-101 / -104 Redundant Routes centralcontrol room Intro PCS 7Client Components Communication OS LAN (Ethernet) Configurations TeleControlOS-Serverredundant Engineering System bus redundant TC in Oil & Gas TC in Water TCP/IP  serial Summary Station Station S7-300 +2 x CP 343 ET 200S IM151-8 CPU IEC 870-5-104 IEC 870-5-104 IEC 870-5-101 2 x CP 343 1SI Interface Module Station Station S4-400 + 2 x CP 443 S7-300 +CP 343 +CP 341 Station S4-400 + CP 443 +CP 441 CP 343 CP 341 2 x CP 443 CP 441 CP 443

  27. Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  28. WAN WAN SIMATIC PCS 7 TeleControl„Single“ PCS 7 TeleControl - Configuration Intro Components Communication SIMATIC PCS 7 TeleControl Configurations Engineering TCP Converter or SINAUT TIM 4RIE TCP/IPWAN Router TC in Oil & Gas TC in Water Summary TCP communication via div. media Modem (if necessary)) Serial comm. via different media LocalRTUs

  29. WAN WAN SIMATIC PCS 7 TeleControl“Dual leg” Configuration with SIMATIC PCS 7 Intro Components Communication SIMATIC PCS 7 TeleControl SIMATIC PCS 7 Configurations Engineering Ethernet/TCP TCP Converter or SINAUT TIM 4RIE TCP/IPWAN Router TC in Oil & Gas PCS 7 AS TC in Water + Summary TCP communication via div. media Modem (if necessary)) Profibus I/O Serial comm. via different media LocalRTUs Plant Automation andtelecontrol in one system

  30. WAN WAN PROFIBUS SIMATIC PCS 7 TeleControlHigh available Configuration SIMATIC PCS 7 OS Clients Intro EngineeringStation Components Communication TeleControlOS-Server (dedicated rdouble channel) PCS 7OS-Server (redundant) Configurations SIMATIC PCS 7 Engineering SINAUT ST7 Modbus IEC 870 TC in Oil & Gas TCP/IP serial TCP/IPWAN Router PCS 7Controller AS 412FH AS 414FH AS 417FH PCS 7Controller AS 414 AS 416 AS 417 centralSINAUT TIM TC in Water Summary Modem Modem 3rdparty RTU 3rd party RTU widely distributed TeleControlremote stations ET 200M ET 200M ET 200S ET 200S ET 200M ET 200M S7-300 S7-300 S7-300 S7-400 S7-400 S7-400 Plant Automation andtelecontrol in one system SIMATIC PCS 7 TeleControl

  31. Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  32. SIMATIC PCS 7 TeleControlEngineering Workflow - Overview Intro Components Communication Create DBA Project Create PCS 7 Project Configurations Engineering TC in Oil & Gas TC in Water Summary Add processing information Create Hardware Structure Import RTU Data Structure tags in Plant View Compile / Download to OS Servers Start PCS 7 Operator Station

  33. SIMATIC PCS 7 TeleControlEngineering – DBA-Workflow and DBA-Type-Editor Intro • DBA-Workflow • Automatic generation of the OS database(display hierarchy, needed variables, alarms, alarm-messages and -prioritiesas well as function block symbols and faceplates) • Automatic placing of type specific function block symbols(e.g. for measuring monitoring) and automatic assignment with faceplate Components Communication Configurations Engineering Manuel engineering basically is reduced to the design and positioning of thestatic graphical elements (e.g. pipes, tanks,...) TC in Oil & Gas TC in Water Summary • DBA-Type-Editor • Definition of new user specific function blocks (additional to basic lib.) • User function blocks  arrangement of information in variable structure  generation derivative values via VB scripts • Creation of user specific symbols and faceplates with PCS 7 standardtools (Graphics Designer and Faceplate Designer) • Same handling of the user function blocks as the standard blocks bythe DBA tool Flexible adaptation and extension of functionality acc. customer requirements

  34. SIMATIC PCS 7 TeleControlEngineering Workflow – DBA-Tool Intro Components Communication Configurations Engineering PCS 7 Plant Hierarchy TC in Oil & Gas TC in Water RTU objects assigned to the Plant Hierarchy Summary List of RTU objects or data points RTU list

  35. Hierarchy Path • Instance Name • Unit • Low Range • High Range • /Plant/Pump1 • Pressure_1 • mBar • 0 • 3.000 • /Plant/Motor1 • Temp_1 • °C • -20 • 70 • /Plant/Pump1 • Flow_1 • l/h • 0 • 1.0000 SIMATIC PCS 7 TeleControlEXCEL bulk engineering in “IEA style” DBA Type Editor: Measured Value type definition DBA: Measured Value instances in plant hierarchy Intro • Benefits: • Reducing engineering overhead – especially in larger projects (many tags) • Increasing engineering efficiency by avoiding double engineering • Relevant for 3rd party RTUs  easier integration into PCS 7 TeleControl Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary Bulk Engineering Import / Export Excel sheet: Measured Value instance parameters

  36. SIMATIC PCS 7 TeleControlEngineering Workflow - Library Intro • TeleControl Function Block Library • Basic-Library with standard functions Counter, MeasuredValue, BitAlarm, SetPoint, Command, Valve, Motor, Pump, • Function blocks for diagnostic/control of communication TIM, SINAUT / Modbus RTU • Operation guidance conform to PCS 7 via Symbols,Faceplates as well as PCS 7 Alarming Hierarchy • Basic-Library expandable on project base via new function block types with appropriate script processing Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary Homogeneous integration into the SIMATIC PCS 7Operator Station Same Look & Feel of local and remote processes avoidance of operation failures comprehensive overview about the whole plant

  37. SIMATIC PCS 7 TeleControlEngineering Workflow - Library Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  38. WAN WAN SIMATIC PCS 7 TeleControlEngineering Workflow – Access to SINAUT Remote Terminal Units SIMATIC PCS 7 OS Clients Intro • Access from Engineering Station • Programming of SINAUT ST7-outstations (RTUs) • Parameterization of SINAUT ST7-outstations (RTUs) • Routing of DPM data via SINAUT • Independent of transmission medium of the TeleControl connection EngineeringStation Components Communication Configurations TeleControlOS-Server (redundant) Engineering TC in Oil & Gas ConverterTCP/IP  serialor centralSINAUT TIM TC in Water TCP/IPWAN Router Summary Modem TeleControl RTUs withTCP/IP communication TeleControl RTUs withserial communication Same communication connection forprogramming, parameterization andfor process control as well ! Savings in the infrastructure !

  39. Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  40. SIMATIC PCS 7 TeleControl in Oil & GasTypical Applications Intro • Remote Terminal Units in Oil- & Gas • Metering stations in pipelines& gas networks • Valve stations in pipelines • Wellhead monitoring and automation incl. Emergency Shut Down (ESD)- Gas Well- Oil Well- Gas injection wells- Water injection wells Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary These applications require integration of both local automation and distributed automation stations

  41. Example: Wellhead monitoring automation Intro • Typical requirements for wellhead monitor RTU • Monitoring • 0 – 16 DI for block valve positions • 8 – 16 AI for pressures, temperatures, flows • Local storage for well test data • Control • few automation functions • max. 2 control loops (production flow, lift injection flow) • 0 – 16 DO for block valves • ESD • close subsurface safety valve (in case of tubing or casing overpressure) • not always necessary / not always SIL rated • Communication options • Protocols: Modbus (ASCII, TCP), SINAUT ST7,IEC 870-5-101 (serial), IEC 870-5-104 (TCP) • Transmission medias: radio (GPRS, ...), fiber optic cablesatellite, dialup lines • Communication properties: data buffering, time stamping, time synchronization • Extended temperature range -25°C ... +70°C • Low power consumption Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  42. TeleControl and more ... Intro • TeleControl and more ...typical extensions for Oil & Gas Components Leak Detection & Location Remote Operation Control Communication Hydraulic Profiles Offline Training Simulation Configurations Engineering Batch & Pig Tracking Predictive Simulation TC in Oil & Gas TC in Water Load ManagementLoad Scheduling Scenario (What-If)Simulation Summary AGA Calculation(AGA3, AGA7, AGA8) Optimization of Efficiency Condition Monitoring(Corrosion Detect., Vibration Mon., …) Active Flow Path Coloring(for tank farms) Security Funktionen(Intrusion Detection, Fire & Gas, …) Gas Network Management • More information?  Competence Center Oil & Gas

  43. SIMATIC PCS 7 TeleControl in Oil & GasExample: Gas-Pipeline with Block Valve- and Metering-Stations Intro  Pipeline  Components PCS 7 Client PCS 7 Clients MeteringStations Communication S7-400 Controller Eng.Station Configurations approx.100 I/O Engineering TC in Oil & Gas PCS 7 Server(redundant) PCS 7 Server(redundant) SINAUT TIM local station TC in Water Summary PCS 7 H/F Controller PCS 7H/F Controller TeleControl Server(redundant) RTU S7-300 incl. SINAUT TIM approx. 800 I/O approx. 300 I/O PROFIBUS I/O PROFIBUS I/O approx. 30 I/O SafetyESD SafetyESD Block Valve Stations CompressorStation Pressure ReducingStation  Pipeline 

  44. SIMATIC PCS 7 TeleControl in Oil & GasExample: Gas-Pipeline with Block Valve- and Metering-Stations • Uniform automation of all stations of the gas network • SIMATIC PCS 7 for Compressor- & Pressure Reducing-Station and PCS 7 TeleControl for Block Valve- & Measuring-Station • Consolidation in one (!) Operator Station (PCS 7 Client) • Uniform process control: same Faceplates, Alarming, Trends ... • High availability due to redundant configuration • PCS 7 OS-Server • TeleControl OS-Server • medium-redundant ring topology • Safety Integrated for ESD • Emergency-Shut-Down (ESD) fully integrated into automation solution (Compressor-/Pressure Red.-Stat.) Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  45. SIMATIC PCS 7 TeleControl in Oil & Gas – examples of OS screens: Departure / Block Valve / Scraper / Compressor Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  46. SIMATIC PCS 7 TeleControl in Oil & GasExample of OS screen  Scraper Trap Station Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  47. SIMATIC PCS 7 TeleControl in Oil & Gas Example of OS screen  Scraper Station Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  48. Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

  49. SIMATIC PCS 7 TeleControl in Water & WastewaterTypical Applications • Remote Terminal Units inWater- & Waste Water • Control of pump stations • Rain Water Buildings • Reservoir Buildings (elevated tank) • Valve Stations in Pipelines Intro Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary These applications require integration of both local automation and distributed automation stations

  50. Automation at Rain Water Buildings Intro • Communication options • Protocols- Modbus (ASCII, TCP)- IEC 870-5-101 (serial)- IEC 870-5-104 (TCP) • Transmission medias- Radio (GPRS, ...)- Dialup lines- Dedicated lines • Extended temperature range-25°C ... +70°C • Low power consumption • Flexible choice of I/O modules • Typical quantity framework • 16 DI • 8 DO • 4 AI • 4 AO • Automation functions • 2 Draining Pumps • 2 Level Measurements • 1 Flow Measurement • Power Meter(for Energy Management) Components Communication Configurations Engineering TC in Oil & Gas TC in Water Summary

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