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Brewery Industry PREPARED BY Selin KAYA Reyhan ŞENGÜR Ayça TANRIÖVER Sibel KIZILGÜL

Brewery Industry PREPARED BY Selin KAYA Reyhan ŞENGÜR Ayça TANRIÖVER Sibel KIZILGÜL. BREWERY PROCESSING. Malt Production and Handling Wort Production Beer Production. BEER PRODUCTION. Figure 1 : Steps of Beer Production in Efes Pilsen. Beer Production. Milling

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Brewery Industry PREPARED BY Selin KAYA Reyhan ŞENGÜR Ayça TANRIÖVER Sibel KIZILGÜL

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  1. Brewery Industry PREPARED BY Selin KAYA Reyhan ŞENGÜR Ayça TANRIÖVER Sibel KIZILGÜL

  2. BREWERY PROCESSING • Malt Production and Handling • Wort Production • Beer Production

  3. BEER PRODUCTION Figure1: Steps of Beer Production in EfesPilsen

  4. BeerProduction • Milling • Mashing&Lautering • Wort Boiling&Cooling • Fermentation • Cask Racking&Filtering • Bottle Filling • Pasteurization&Packaging

  5. Fermentation Subfermenting tecnique : Lager fermentingperiod :8-10 days Top fermenting tecnique :Ale fermentingperiod: 3-6 days

  6. Types of productions in Efes Pilsen Shelf- life:12 months Shelf -life: 4 months Shelf- life: 1 month

  7. EFES PİLSEN Waterconsumption for breweries: 4 – 6 m3 water/m3 beer produced Productionprocess 21 days

  8. EFES PİLSEN Organic components in brewery effluents are : Sugar Soluble starch Ethanol Volatile fatty acids

  9. Effluent of Plant The waste water consist of: Process water Domestic waste water CIP (cleaning in-line) wastes

  10. Brewery Effluent Composition Table1.Typical Characteristics of Brewery Effluent

  11. Waste Characterization in Efes Pilsen Table2: Waste characterization of the Plant(October 2009)

  12. Waste Characterization in Efes Pilsen Table 3:Waste characterization of the Plant(October 2009)

  13. Treatment Plant Design Information Waste water Screens Mixing&Equalization tank Neutralization tank Anaerobic Treatment Sedimentation Tank Thickener tank Effluent to sewer

  14. Treatment Plant Design Information Capacity of plant: 3000 m3/day Neutralization Tank:150 m3 • Caustic soda • HCl • FeCl3 as tracer UASB reactor biogas production biogas burning

  15. Sludge Treatment Pathway Sludge Thickener tank Decanter thickening dewatering Landfill sites

  16. Average values in plant Temperature: 45°C COD : 53 mg/L TSS : 40 mg/L VFA :1.47 mg/L COD removal efficiency : 92% Biogas flowrate : 614 m3/day

  17. Figure 2 :Schematic View of Treatment Plant in EFES PİLSEN

  18. Comparisonwithdischarge standards in the EU Table 4: Indicative discharge standards in the EU

  19. Comparison with İSKİ discharge standards Table5.Discharge Standards of İSKİ(Table 6.3: Sektör: İçkiSanayii (Malt Üretimi, BiraİmaliveBenzerleri)Water pollution control regulations)

  20. Rehabilitation of Plant • Biogas(CH4) Construction a biogasplant energy • PrimarysedimentationLamellaseperator

  21. References • Multilateral Investment Guarantee Agency Environmental Guidelines for Breweries • The Institute and Guild of Brewing Convention, Livingstone, Zambia, March 2-7, 2003 • ResmiGazeteTarihi: 31.12.2004 ResmiGazeteSayısı: 25687 • Brewery and Winery Wastewater Treatment: Some Focal Points of Design and Operation, Anto´nio G. Brito, Joa˜oPeixoto, Jose´ M. Oliveira, Jose´ A. Oliveira, Cristina Costa, Regina Nogueira, and Ana Rodrigues,2004 • http://www.efespilsen.com.tr/bira/ BreweryIndustry

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