1 / 14

IT-4189 Supply and installation of a cryogenic distribution system

IT-4189 Supply and installation of a cryogenic distribution system. S. Claudet, H. Derking. CERN - TE/CRG. IT-4189 Bidders conference June 8 th , 2016. QSC. QUR. VB1. VB2. Cryogenics for SPS-BA6 RF Test Facility. SPS-BA6 during beam runs. Main packages. QSV. Refrigerator.

alder
Download Presentation

IT-4189 Supply and installation of a cryogenic distribution system

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. IT-4189Supply and installation of a cryogenic distribution system S. Claudet, H. Derking CERN - TE/CRG IT-4189 Bidders conference June 8th, 2016

  2. QSC QUR VB1 VB2 Cryogenics for SPS-BA6 RF Test Facility SPS-BA6 during beam runs Main packages QSV Refrigerator GHe storage Cold box compressor QSC Distributionsystem Surface IT-4189 Shaft Underground HeP Proximity Service Box SB pumping station VB1 QUR EH Cold box TL1 VB2 SB CC

  3. Deliverables for IT-4189 Deliverables included in the supply • Cryogenic valve box VB1; • Cryogenic valve box VB2; • Cryogenic transfer line TL1 including supports; • Room temperature pipes DN20 and DN65; • All safety relief devices, superconducting level gauges, manual valves, electrical heaters; • Documentation; • Installation and tests of the supply at CERN. Items provides by CERN • All control valves including actuators and positioners; • All thermometers with pipe elements, thermalization packages and wiring; • All pressure transmitters with manifolds • All electrical feedthroughs; • The control system including cabling.

  4. 3D overview 1/2 VB2 Phase 2 Phase 1 View of SPS tunnel ~40 m underground Phase 2 Phase 1 TL1 + piping VB1 Thermal compensation boxes Cold box

  5. 3D overview 2/2 Limited space available Cross-sectional views of tunnel Front side Back side

  6. P&ID for IT-4189 IT-4189: Drawing 2

  7. Preliminary configuration study TL1 IT-4189: Drawing 1 • sub-assemblies of TL1 and room temperature piping shall not exceed: 1.9 m × 2.2 m × 12 m (width × height × length); • TL1: 3x DN20 + 1x DN40 process pipes + shield; • No bellows on cryogenic process pipes; • Thermal contraction taken by flexible hoses located in one point; • Vacuum barriers preferably in transfer line. thermal compensation boxes

  8. Preliminary configuration study VB1 IT-4189: Drawing 5 • 3 cryogenic valves, thermal shield, 2 cryogenic interfaces; • Phase separator + heat exchanger, heater and instrumentation; • safety valves, PTs, TTs • 5 kW electrical heater; • Maximum diameter: 1200 mm; • Maximum height incl. valves: 2050 mm; • Purge panel: 200 × 1000 mm; • Supports as indicated. • Exact position of interfaces will be provided after contract award.

  9. Preliminary configuration study VB2 IT-4189: Drawing 6 • 7 cryogenic valves, thermal shield, 3 cryogenic interfaces; • Phase separator, heater, instrumentation; • Safety valves, PTs, TTs; • Maximum diameter: 1200 mm; • Maximum height incl. valves: 2150 mm; • Maximum height for dismounting valves: 2985 mm; • Instrumentation panel: 200 × 1000 mm; • Exact position of interfaces will be provided after contract award.

  10. Installation at the CERN site CERN will provide: • Helium, argon and nitrogen required for installation at CERN; • Transport and handling of the supply on the CERN site; • Site services such as electricity and compressed air required for installation at CERN; • Space for a barrack at the surface for storage of materials and tooling; • Scaffolding (not for hoisting purposes); The contractor shall provide: • All tools and materials required for the proper execution of the contract; • Hoisting equipment for installation of the transfer line; • The vacuum pumps and leak detectors required for pressure and leak testing; • X-rays (100% on cryogenic process pipes!); • All personal protective equipment for its personnel (i.e. helmets, goggles, shoes, self-rescue masks) The contractor shall reserve two working days for the required training and access formalities of its personnel at CERN.

  11. Cryo distribution Delivery schedule 1/2 • Phase 1: • Transfer line TL1 and room temperature piping • Shall be installed during the Extended Year-End Technical Stop (EYETS) early 2017 • Phase 2: • The two valve boxes VB1 and VB2 • Shall be installed during the Year-End Technical Stop (YETS) early 2018

  12. Delivery schedule 2/2 Technical specification §4.1, p21

More Related