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De PROFIBUS, PROFINET & IO-Link dag 2011. Share our Vision for Automation. Diagnostics facilities for PROFINET. 1. 2. 3. 1. 2. 3. IO-Supervisor. IO-Controller. The supervisor requests the device status from the controller. IO-Device.
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De PROFIBUS, PROFINET & IO-Link dag 2011 • Share our Vision for Automation
Diagnostics facilities for PROFINET 1 2 3 1 2 3 IO-Supervisor IO-Controller The supervisor requests the device status from the controller IO-Device The Controller interrogates the deviceand makes the info available The supervisor interrogates directlythe IO device
Overview of diagnostics facilities for PN LEDs on the device/controller Engineering Diagnostics Integrated WEB Servers Diagnostics with the Topology Editor Diagnostics with additional user program Standard tools
Network management – Using LEDs • Power line indicators • - Yellow: one line powered • Green: both lines powered • Dark: no power • Port LED • Green: Link, no data • Yellow: Link + data • Dark: not connected • Fault LED - Link down on a monitored port. - Failure of one redundant PS - C-PLUG error • Device startup (approx. 20 sec) • RM connected through. If Device is in PROFINET mode: – no connection to the controller – connection but diagnostic available • RM LED • Green: RM enabled • Green flashing: RM swapped • Dark: RM disabled Set/select Button Using LEDs on the modules you can see some basic information
Network management – Using wires Events that could be signaled • Power down on a redundant power line • Link down on a monitored port • Signal on a digital input port Signaling contact
LEDs on the device/controller LEDs on the module provide the initial information about the status of the devices/controller LINK: Physical connection to the switch/controller RX/TX: Data are sent/received SF / F: Diagnosis pending BF: Device/controller cannot be reached EXTF: Diagnosis pending or device cannot be reached
Overview of the diagnostics facilities for PN LEDs on the device/controller Engineering Diagnostics Integrated WEB Servers Diagnostics with the Topology Editor Diagnostics with additional user program Standard tools
STEP7 Online - Hardware Diagnostics Missing node
STEP7 Online - Hardware Diagnostics Wrong Name assigned:
STEP7 Online - Hardware Diagnostics Wrong Module:
STEP7 Online - Hardware Diagnostics Station (device) diagnose Wrong Module:
STEP7 Online - Hardware Diagnostics Module diagnose Wrong Module:
STEP7 Online - Hardware Diagnostics Missing Module:
STEP7 Online - Hardware Diagnostics Port status of switches – Scalance X200:
STEP7 Online - Hardware Diagnostics Online statistics:
Diagnostics facilities for PROFINET LEDs on the device/controller Engineering Diagnostics Integrated WEB Servers Diagnostics with the Topology Editor Diagnostics with additional user program Standard tools
Web-diagnostics Diagnostics whenever required Via an integrated PROFINET interface Read access via the Internet browser Display optimized for PCs, Multi Panels, PDAs Web contents Module identification(MLFB, FW version, etc.) Operating status, diagnostics buffer Display of messages (Alarm S) Ethernet parameters and statistics Topology information Variable table (VAT) from STEP7 andmonitoring of variables Pages are stored on MMC of the CPU use a MCC of at least 512 kB. Internet Security Easy access to diagnostics data at any location Increased plant availability
Web-diagnostics • Enteringthe IP-address of the module Full interface suitable web browsers: ● Internet Explorer (version 6.0 and higher) ● Mozilla Firefox (V1.5 and higher) ● Opera (version 9.0 and higher) ● Netscape Navigator (version 8.1 and higher) Basic interface If you have only small bandwidth
Web-diagnostics • Settings Select your language Automatic update on/off(refresh time set in STEP7) Select a menu point
Web-diagnostics • CPU-status CPU status CPU status
Web-diagnostics • Diagnostic buffer Download as csv Details of an entry
Remember, PNIO requires 100 Mbps, full duplex Web-diagnostics • Communication parameters
Web-diagnostics • Tag-status Automatic update On/off (frequency see HWconfig) possible formats
Web-diagnostics • VAT-tables Select table
Localization of cable breakages (copper) Web-diagnostics Efficient error localization and removal through Web-Browser !
Web-diagnostics • FO diagnostics • POF/PCF Line diagnostics integrated on the Scalance X WEB-interface • Long-term diagnostics pro port is also possible • Port diagnostics & quality-status of the POF/PCF cable • Detailed port diagnostics using LED’s, SNMP & PROFINET messages
Diagnostics facilities for PROFINET LEDs on the device/controller Engineering Diagnostics Integrated WEB Servers Diagnostics with the Topology Editor Diagnostics with additional user program Other tools
PROFINET Topology editor • What is PROFINET Topology
PROFINET Topology editor • PROFINET Topology (Drawing) Place boxes as desired Zoom in/out Drag and drop,to create a link Possibility of a backgroundpicture
PROFINET Topology editor • PROFINET Topology (Drawing)
PROFINET Topology editor • PROFINET Topology (Search & Find) Maintenance Damping reserve
PROFINET Topology editor • PROFINET Topology (Online)
PROFINET Topology editor • PROFINET Topology (Web) Save Cable disconnected
Saved topology: A saved actual topology can be adopted as setpoint topology, making it easier to diagnose changes in the actual topology. PROFINET Topology editor • PROFINET Topology (Web) ET200s on Port6,=>error ET200son Port 5 ET200s on Port5,as configured
Overview of diagnostics facilities for PN LEDs on the device/controller Engineering Diagnostics Integrated WEB Servers Diagnostics with the Topology Editor Diagnostics with additional user program Other tools
Diagnostics in the user program: (OBs) Organization blocks (OBs) form the interface between the operating system and the user program CPU startup Example.: OB100 (warm restart), OB101 (restart), OB102 (cold restart) Cyclical or clocked Example.: OB30-OB35 (timed interrupts), OB10-OB17 (time interrupts) When process interrupts occur Example.: OB40-OB47 (process interrupts) When faults occur OB82: channel diagnostic OB83: insert/remove module OB85: program execution error OB86: Rack fault, Station error Organization blocks are executed in accordance with their configured priority Reading out diagnostic interrupts from I/O modules or PN devices with SFB 54
Report System Error (Web) Click and surf through the information Here is the problem
Further information LEDs on the device/controller Engineering Diagnostics Integrated Web Servers Diagnostics with the Topology Editor Diagnostics in the user program: error OBs, SSLs Other tools
Networkmanagement Tools • Network monitoring 24x7 via Web-interface • Detailed diagnostics of PROFINET network incl. ring redundancy and even WLAN • Standard diagnostics of third-party devices • Automatic device detection and network topology • Personalized Web diagnostics • Standard network reports • Alarming • Integration HMI/SCADA • Simple operation
Wireshark Wireshark is a freeware for recording data traffic Is able to record traffic between controller and device.