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Wireless from the Field to the World

Wireless from the Field to the World. WirelessHART @ Siemens Technology – Products – Applications Семинар 2013 Санаторий «Алтын-Каргалы» г.Алматы. Как это было. Level. Flow. Pressure. Example: Brewery. WirelessHART Adapter. WirelessHART Temperature. Positioner. GSM. Temperature.

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Wireless from the Field to the World

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  1. Wireless from the Field to the World • WirelessHART @ Siemens • Technology – Products – Applications Семинар 2013 Санаторий «Алтын-Каргалы» г.Алматы

  2. Как это было

  3. Level Flow Pressure Example: Brewery WirelessHART Adapter WirelessHARTTemperature Positioner GSM Temperature WirelessHART WirelessHARTPressure GPRS EDGE IndustrialWireless LAN WirelessHART Gateway Wireless Wide Area Networks ….. WirelessWideAreaNetworks(WWAN) IndustrialWireless LAN Filling Line Industrial Identification Wireless Technology - At a GlanceWireless технологии сегодня

  4. Wireless Technology - At a GlanceРешения Siemens Industrial Wireless

  5. Agenda Wireless Technology - At a glance Применение WirelessHART Инициализация Продукты Применение в промышленности Итог 1) IWT: Industrial Wireless Telecontrol

  6. Typical ApplicationsWirelessHART представляетдва типичныхприложения • Приложение1 • Сделать централизованный доступк информацииот полевых устройств централизованный доступ к диагностическим данным без остановки процесса Приложение 2 Использование вместо проводных технологий  Для измеренных значений, диагностических данныхи параметров устройства

  7. Typical ApplicationsWirelessHART Приложение1 Wireless makes stranded information airborne! • Wireless communication in legacy system increases plant transparency • Valuable intelligent device information available in maintenance station • No change, no risk on existing running system • Utilize existing HART tools and experience • Coexistent with IWLAN • Diagnostic and configuration information realize new level of plant performance

  8. Typical ApplicationsWirelessHARTПриложение 2 Wireless instead of wired communication! • Additional or redundant measurement becomes cost-effective • Interoperability with multi-vendor HART devices • Reduce wiring cost (≈20$/Meter, by ARC survey), commissioning time and maintenance costs • Easy installation, flexible mounting • Simple integration to existing SIMATIC system or 3rd party system • Best use of wired and wireless devices in one system

  9. Agenda Wireless Technology - At a glance Применение WirelessHART Инициализация Продукты Применение в промышленности Итог 1) IWT: Industrial Wireless Telecontrol

  10. Initial Background and Technology HART Communication over wire 4 циклические переменные 3.5psi Настройка прибора Калибровка Диагностика 4-20mA Process Проводной и беспроводной HART одинаковые протоколы

  11. Initial Background and Technology WirelessHART Network overview and components • Instruments, T, P, L, … • Radio built in device • Adapter • Add wireless capability to existing HART device • Repeater • Extend the network • Handheld Terminal • Join instruments to network • Reading PV or diagnostics • Gateway • Builds network and provides Host connection • Built-in Network and Security manager Host Application(e.g., Asset Management) Instruments AccessPoint Handheld Gateway Network Manager Security Manager AccessPoint Adapter Process AutomationController

  12. Agenda Wireless Technology - At a glance Применение WirelessHART Инициализация Продукты Применение в промышленности Итог 1) IWT: Industrial Wireless Telecontrol

  13. Products & Customer BenefitsWirelessHART product family SITRANS P280 WirelessHART Pressure Transmitter SITRANS TF280 WirelessHART Temperature Transmitter SITRANS AW200 WirelessHART Adapter SITRANS AW210 WirelessHART Adapter New Function Block Library Integration in PCS 7 / S7(Product owner: I IS) SITRANS MDS Maintenance Diagnostic Station IE/WSN-PA LINK WirelessHART Gateway

  14. Products & Customer BenefitsFeatures of SITRANS TF280 and P280 • Локальная настройка с помощьюменю икнопок на прибореи с помощью Simatic PDM по сети Menu Up Down • Изменяемая подсветка With back light Without back light • Индикатор состояния батарейкина приборе и в IE/WSN-PA LINK Full Fair Low Empty • Спящий режиммежду измерениями Жизнь батарейки до 5 летпри1 измерениив 1минуту Active mode Sleep mode

  15. Products & Customer BenefitsSITRANS AW200 and AW210 Features • Both adapters support both applications Application 1 and Application 2

  16. Products & Customer BenefitsSITRANS AW200 Features • Поддерживает приложения 1 и 2 • СоединениеPoint-to-point, илидо 4 устройстввmulti-drop режиме • Настройка стандартными инструментамбиблиотеки EDD, например в SIMATIC PDM, ручной HART-программатор 4-20mA or HART/multi-drop PS 4 mA 4 mA Point-to-point connection(Device powered by battery of adapter or external power supply) Multi-drop connection (Device powered by battery of adapter or external power supply) 4 mA 4 mA Multi-drop connection

  17. Products & Customer BenefitsSITRANS AW210 Features • Point-to-point соединение к устойству 4-20mA без HART • Подключение до 8 приборов • Два исполнения SITRANS AW210 • 2 устройства • 8 устройств • Основанона HART multidrop • Выгода – один AW210 для 8 устройств 4-20mA PS Point-to-point connection4-20mA only PS 4 mA 4 mA 4 mA 4 mA 4 mA 4 mA 4 mA 4 mA Multi-drop connection

  18. Products & Customer BenefitsSITRANS AW210 Features • Rugged • Designed without external antenna (fixed, adjustable, whip) and encased in an environmentally hardened enclosure • Cycle time • Fastest cycle time for connected devices and adapter: 1s1) • Configurable with standard tools supporting EDD, e.g. SIMATIC PDM, HART handheld communicator 1s cycle time 60 45 15 30 1) About 12 devices with 1s cycle time could run in one network1s if one device is connected to Sitrans AW210

  19. Products & Customer BenefitsSITRANS AW210 is ready for hazardous areas • Phase 1: Intrinsically safe Please check for updates under www.siemens.com/wirelesshart

  20. Products & Customer BenefitsSITRANS AW210 is ready for hazardous areas • Phase 21): Explosion proof, Flame proof and Ex d 1) Planned for end of CY 2012 Please check for updates under www.siemens.com/wirelesshart

  21. Products & Customer Benefits IE/WSN PA LINK Web interface features

  22. Products & Customer BenefitsIE/WSN-PA LINK with redundant WSN access Distance: 1 – 3 m SITRANS P280 IE/WSN-PA Link IE/WSN-PA Link P2 P2 P1 P1 SITRANS TF280 Control Room SITRANS AW200 WirelessHART Industrial Ethernet X208 X208 Redundancy Management

  23. Agenda Wireless Technology - At a glance Применение WirelessHART Инициализация Продукты Применение в промышленности Итог 1) IWT: Industrial Wireless Telecontrol

  24. Use Cases and IndustriesTypical use cases Process Monitoring & Control TypicalIndustry • Hard to reach locations • Ad-hoc measurements • Better insight into process • Process efficiency calculations • Usage of multivariable devices • Moving equipment measurements • Asset Management & Diagnostics • Device health status • Valve position feedback • Partial Stroke Test • Chemical • Refinery • Oil & Gas • W / WW • Power • Pharmacy • F & B • Cement & Glass • Metal & Mining • Pulp und Paper

  25. Use Cases and IndustriesPerfect team in tank monitoring – LUT400 & AW210 SITRANS LUT400 and SITRANS AW210 –perfect team in tank monitoring applications • No cables for data transmission • Less infrastructure • No accuracy loss • Same 24 VDC power supply for SITRANS LUT400 and SITRANS AW210 • All process values send with WirelessHART • Level, space, and distance • volume, flow, and head • Industries • Environmental • MAC • Food & Beverage • Chemical • Applications • wet wells / chemical storage • Reservoirs, flumes and weirs • Liquid / dry solids storage • Hopper sand / crusher bins

  26. Use Cases and IndustriesFC430 & AW210 – all measured variables in DCS SITRANS FC430 and SITRANS AW210 –all process values in the Process Control System (DCS) • SITRANS FC430 transmits one variable (e.g. volume flow) – to DCS per 4-20mA • All other process values send with WirelessHART adapter AW210 • Mass flow, density, fluid temperature • Fraction, Totalizer 1, 2, and 3 • Same 24 VDC power supply for SITRANS FC430 and SITRANS AW210 • Industries • Chemical / Pharma • O&G • F&B • W/WW • Application – flow measurement of • detergents, bulk chemicals, acids, alkalis, pharmaceuticals • filling of gas bottles, furnace control, test separators • dairy products, beer, wine, soft drinks, CO2 dosing • dosing of chemicals for water treatment

  27. MES/ERP Use Cases and IndustriesMake process values available in other systems Get access to process information available in your plant • Process instruments are mostly connected to a PLC / DCS via a 4-20 mA loop • In many cases these values are needed in other systems – like MES or ERP systems • Connecting PLC/DCS to MES/ERP is very expensive – especially in older systems • These data can be sent with WirelessHART without any impact to the automation solution PLC/DCS Add a SITRANS AW210 to the loop and enjoy - SITRANS AW210 will take the power out of the loop

  28. DO Use Cases and Industries Как WirelessHART может помочь в управлениизадвижек? SIS Controller1) • Solenoid Valve • Brings process valve in safe position in emergency case • Controlled by a DO signal, mostly with SIL level • Process valve does not move over a long time • Process valve has to be tested manually & cyclically Safety Application Safety Shutdown Function Air supply S Shut-Off Valve 1) Safety Instrumented System

  29. DO S Use Cases and IndustriesWirelessHART & SIPART PS2 reduce maintenance cost SIS Controller1) Initiate Partial Stroke Function and manage results • Positioner and WirelessHART adapter • Saves maintenance cost • No impact to DCS • No additional I/O modules • No additional cables MaintenanceStation Safety Application The Intelligent Solenoid Valve Safety Shutdown Function Positioner SIPART PS2 Air supply Partial Stroke Function Shut-Off Valve 1) Safety Instrumented System

  30. Chemical Others Energy Steel & Metal Oil & Gas Water Wastewater Food & Beverage Pharmaceutical Use Cases and IndustriesTarget Industries WhereverWireless Technology Contributes…

  31. Use Cases and IndustriesКазахТуркМунай ПСН «Опорная»

  32. Agenda Wireless Technology - At a glance Применение WirelessHART Инициализация Продукты Применение в промышленности Итог 1) IWT: Industrial Wireless Telecontrol

  33. Пуско-наладка • Ввод в эксплуатацию сразу после монтажа приборов • Обслуживание • Изменения в стратегии обслуживания • Выгоды в производстве • Гибкость • Увеличение доступности данных с полевых устройств SummaryWireless предоставляет новые возможности впромышленности • Снижение затрат при использовании • Планирование • Снижение затрат на монтаж (отсутствие проводоа) • Минимизация компонентов

  34. Спасибо за Ваше внимание! Спасибо за внимание! For more informationwww.siemens.com/wirelesshart

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