1 / 54

Techniques for Factory Layout Development

Techniques for Factory Layout Development. Jason Hosch Facility Layout Coordinator – Intel Corporation. Agenda. One Drawing. Layers for Layout Planning – One Drawing. Keep Everything in One Drawing Manufacturing Process Construction Status Planning Status Construction Phasing

anne
Download Presentation

Techniques for Factory Layout Development

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Techniques for Factory Layout Development Jason Hosch Facility Layout Coordinator – Intel Corporation

  2. Agenda

  3. One Drawing

  4. Layers for Layout Planning – One Drawing • Keep Everything in One Drawing • Manufacturing Process • Construction Status • Planning Status • Construction Phasing • Start with a Basic Layer - A-EQPM-FIXD

  5. Layers for Layout Planning – Process • Add Manufacturing Process • 1234 – 4 digit number • WIDG – 4 character name • Add to the basic layer - A-EQPM-FIXD-XXXX • Example Layers • A-EQPM-FIXD-1234 • A-EQPM-FIXD-WIDG

  6. Layers for Layout Planning – Status • Add Construction Status • N - New scope • D - Demo scope • R - Relocations • C - Conversions • E - Existing equipment (not as-built) • A - As-built equipment • Add to the basic layer - A-EQPM-FIXD-XXXX-X • Example Layers • A-EQPM-FIXD-1234-N • A-EQPM-FIXD-WIDG-D

  7. Layers for Layout Planning – Planning Status • Planning Status • PLN – In plan and ready for design • GAM – Gaming, in plan, but not ready for design • PLC – Placeholder for space planning, not in plan • Add to the basic layer - A-EQPM-FIXD-XXXX-X-XXX • Example Layers • A-EQPM-FIXD-1234-N-GAM • A-EQPM-FIXD-WIDG-D-PLN

  8. Layers for Layout Planning – Phasing • Construction Phasing • QXYY – By quarter • MMYY – By month • Add to the basic layer - A-EQPM-FIXD-XXXX-X-XXX-XXXX • Example Layers • A-EQPM-FIXD-1234-N-GAM-Q410 • A-EQPM-FIXD-WIDG-D-PLN-0610

  9. Layers for Layout Planning – Examples • A-EQPM-FIXD-1234-N-GAM-Q410 • New tool running the 1234 process • Layout is in gaming status • To be installed Q4, 2010 • A-EQPM-FIXD-WIDG-D-PLN-0610 • Existing tool running the WIDG (widget) process • To demo June, 2010 • A-EQPM-FIXD-WIDG-E-Q209-D-PLN-Q411 • Existing tool (that hasn’t been as-built) running the WIDG process • Was installed Q2, 2009 • To demo Q4, 2011

  10. Embed Layers into Blocks

  11. Layers in Blocks • Clearances • Height Restrictions • Hard Point Boundary for Facilities • Facility Routing Zones • Tool Placement Constraints

  12. Layers in Blocks – Clearances • Operational • A-EQPM-ACCS-OPER • For normal operations • Maintenance • A-EQPM-ACCS-MANT • For tool maintenance • Electrical • A-EQPM-ACCS-ELEC • For maintenance with exposure to live power circuits • Install • A-EQPM-ACCS-INST • For install only

  13. Layers in Blocks – Height Restrictions • Example • Structural steel at 7’ level • Equipment is taller than 7’ • A-EQPM-FIXD-OVR7

  14. Layers in Blocks – Hard Point Boundary • Facility Racks with Many Components • Pipes • Valves • Gauges • Conduits • Ductwork • Hard Point Location Important for Clearance Avoidance with Other Components • Create Hard Point Boundary • A-EQPM-FIXD-FCTY

  15. Layers in Blocks – Routing Zones • Routing Zones Drive Component Placement • Line length restrictions • Bend restrictions • A-EQPM-RTZC

  16. Layers in Blocks – Tool Placement Constraints • Tool-to-Tool Constraints are not Always Obvious • Electromagnetic Interference (EMI) • Vibration • Particles • Example • EMI sensitive tool (1mG) near EMI emitting tool. • A-EQPM-EMIT-EMI1 • A-EQPM-SENS-EMI1

  17. Dynamic Features for Constraints

  18. Dynamic Features – Floating Clearances Picture from Intel EHS Tool Install Guidelines

  19. Dynamic Features – Floating Clearances • Electrical Clearance = 30” wide • Component < 30” wide • Float the Clearance

  20. Dynamic Features – Conditional Clearances • Electrical Clearance = 30” wide • Component < 30” wide • Float the Clearance NEC Section II – Table 110.26 (A)(1) Working Spaces

  21. Dynamic Features – Conditional Clearances • Electrical Clearance • 36”, 42”, or 48” • Depends on Surrounding Conditions • Can even change with door open or closed

  22. Dynamic Features – Conditional Clearances • Ergonomic Clearance • 27” Standing • 34” Seated

  23. Dynamic Features – Visibility States • Safety Shower

  24. Dynamic Features – Visibility States • Configuration

  25. Dynamic Features – Size and Handedness • Door Sizes • Door Handedness • Door Swing

  26. Dynamic Features – Size and Orientation • Rack Sizes • Hard Point Sizes • Clearance Sizes • Facility Side

  27. Dynamic Features – Line Length Restrictions • Exhaust Penetration

  28. Dynamic Features – Flexible Dimensions • Move-in Dimensions • Be careful – can change when scaling block Move the line using the grip, and the dimension changes with it.

  29. Dynamic Features – Rotate • Swing Arm Double Rotate

  30. Field Text for Data Collection

  31. Field Text • Area • Layers • Visibility State • Merge Two Attributes

  32. Field Text – Area

  33. Field Text – Merged Attributes

  34. Field Text – Data Extraction • ATTEXT • EXPRESS/Blocks/Export Attribute Information (or ATTOUT) • DATAEXTRACTION

  35. Field Text – Area Block

  36. Field Text – Area Block

  37. Field Text – Area Block • ATTOUT • Save as Text File • Import to Excel • Pivot Table

  38. 3D Layouts

  39. 3D Layouts – Visualization • 2D vs. 3D • Earlier Stakeholder Input • Improves understanding • Reduces change during construction • Cost • Schedule Cost of Change Planning Design Construction

  40. 3D Layouts – Visualization

  41. 3D Layouts – Visualization

  42. 3D Layouts – IPD and BIM • Integrated Project Delivery • Building Information Modeling • Clash-Free • Error-Free • Cost Reduction • Schedule Compression • Laser Scanning

  43. 3D Layouts – Points of Connection

  44. 3D Layouts – Points of Connection P&ID Nomenclature

  45. 3D Layouts – Clash Detection • Improved Safety • Off-Site Prefabrication • Reduction of Field RFIs • Reduction of Field Driven Change Orders • Reductionof Rework • BOM / BOQ Generation • Quantity Take Offs • Schedule Compression • Higher Percentage of Work Prior to Tool Set • Depreciation deferral • Increased asset utilization

  46. 3D Layouts – Clash Detection

  47. 3D Layouts – Digital Prototypes • Uses for Layout • Reuse supplier drawings • Avoid time for block creation from scratch • Difficulty in Sharing • Very large files • Intellectual Property (IP) protection • Shrinkwrap Tool in Autodesk® Inventor® • Eliminates Redundant Block Creation

  48. 3D Layouts – Digital Prototypes Inventor® Model Layout Block Shrinkwrap

  49. 3D Layouts – Digital Prototypes

More Related