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The PROACT ® Suite

The PROACT ® Suite. “Challenging the Limits ® ”. The Ultimate Tool for RCA and FMEA. LEAP ™. Basic FMEA & Opportunity Analysis (OA) Process. +. PROACT ®. Root Cause Analysis (RCA). =. What is the PROACT ® Suite?. Quantum Bottom-Line Improvement. LEAP ™.

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The PROACT ® Suite

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  1. The PROACT®Suite “Challenging the Limits®” The Ultimate Tool for RCA and FMEA

  2. LEAP™ Basic FMEA & Opportunity Analysis (OA) Process + PROACT® Root Cause Analysis (RCA) = What is the PROACT® Suite? Quantum Bottom-Line Improvement

  3. LEAP™ Basic FMEA and Opportunity Analysis Identifying and Prioritizing the Most Critical Events to Analyze Using Root Cause Analysis (RCA)

  4. FMEA = Probabilistic Analysis (Risk Projection) VERSUS OA = Historical Analysis (Past History) Basic FMEA vs. Opportunity Analysis (OA)

  5. The LEAP New Analysis Set–Up Wizard - Step 1 Analysis Set-Up Information

  6. The LEAP New Analysis Set-Up Wizard - Step 2 Facility Details

  7. The LEAP New Analysis Set-Up Wizard - Step 3 Type of Analysis Preferred

  8. The LEAP New Analysis Set-Up Wizard - Step 4 Defining of Impacts/Losses

  9. The LEAP New Analysis Set-Up Wizard - Step 5 Team Objectives

  10. The LEAP New Analysis Set-Up Wizard - Step 6 Select Team Members

  11. The LEAP New Analysis Set-Up Wizard - Step 7 Analysis Time Lines

  12. The LEAP Process Flow Diagram

  13. The LEAP Opportunity Analysis Worksheet Frequency x Sum of Impacts = Total Annual Loss

  14. The LEAP Basic FMEA Worksheet Probability x Severity Option

  15. The LEAP Basic FMEA Worksheet Probability x Severity x Detectability Option

  16. The LEAP “Significant Few” Chart Events Causing 80% of Loss

  17. The Instant LEAP Report

  18. The LEAP Benefits • Identifies the most qualified candidates for proactive RCA based on actual losses experienced • Complies with OSHA PSM, ISO, JCAHO and other regulatory requirements • Allows versatile application of FMEA tool to explore other opportunities using historical data • Prioritizes which opportunities will provide the greatest ROI for the facility • Identifies the Significant Few opportunities; the 20% of the events that cause 80% of the losses • Prints out report of findings instantly

  19. LEAP™ into PROACT® Select Event and Go Right into RCA

  20. PROACT® RCARoot Cause Analysis A credible and thorough RCA approach with over 30 years of field proven success. The PROACT® process uses a disciplined approach to uncover physical, human and latent root causes.

  21. PReserving Event Data Tracking Costs of Doing RCA Tasks

  22. PReserving Event Data File Linking of Documents/Proof

  23. Ordering the Analysis Team Setting Up the Team Structure

  24. Ordering the Analysis Team Granting Team Member Permissions

  25. Analyzing the Event Easily Building the Logic Tree To Express Cause-and-Effect Relationships

  26. Analyzing the Event Double Click Each Hypothesis and Validate

  27. Analyzing the Event Automatic E-Mail Notification of Tasks Due • Tasks Due Include Tasks for: • Collecting Data 2)Validating Hypotheses and 3) Writing and Executing Recommendations

  28. Knowledge Management Search Feature Allows Knowledge from Past Analyses to be Considered in Current Analysis

  29. Knowledge Management Clicking on Previous Suggestions Forms Next Level

  30. Analyzing the Event Scale-To-Fit Printing Option

  31. Analyzing the Event Scale-To-Fit Printing Output

  32. Analyzing the Event Best-Fit Multi-Page Printing Option

  33. Analyzing the Event Instant Presentation Mode

  34. Communicating Findings and Recommendations Proposing and Tracking Recommendations

  35. Communicating Findings and Recommendations Recording Costs of Recommendations

  36. Communicating Findings and Recommendations Customizable Table of Contents for Report

  37. Communicating Findings and Recommendations Tracking ROI of Each Recommendations

  38. Tracking Bottom-Line Results Defining and Monitoring Tracking Metrics

  39. Analysis-At-A-Glance Projected ROI of Analysis Outcomes

  40. Analysis-At-A-Glance Summary Report for Management

  41. Analysis-At-A-Glance Process Flow Chart Comparisons (Designed, Performed, Modified)

  42. Analysis-At-A-Glance Projected ROI of Each Cause Identified

  43. Knowledge Management Database of Analyses In-Process and Published

  44. If you would like to know more about how PROACT® can become your Best Practices Data Bank? Reliability Center, Inc Tel: 804-458-0645 www.reliability.com Virginia, USA

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